Advances in Abrasive Based Machining and Finishing Processes (Materials Forming, Machining and Tribology)

✍ Scribed by S. Das (editor), G. Kibria (editor), B. Doloi (editor), B. Bhattacharyya (editor)

• Publisher: Springer
• Year: 2020
• Tongue: English
• Leaves: 282
• Edition: 1st ed. 2020
• Category: Library

✦ Synopsis

This book presents theadvances in abrasive based machining and finishing in broad sense. Specifically, the book covers the novel machining and finishing strategies implemented in various advanced machining processes for improving machining accuracy and overall quality of the product. This book presents the capability of advanced machining processes using abrasive grain. It also covers ways for enhancing the production rate as well as quality. It fulfills the gap between the production of any complicated components and successful machining with abrasive particles.

✦ Table of Contents

Preface
Acknowledgement
Contents
Editors and Contributors
1 Introduction to Abrasive Based Machining and Finishing
1.1 Introduction
1.2 Conventional Abrasive Processes
1.2.1 Grinding
1.2.2 Honing
1.2.3 Lapping
1.2.4 Buffing
1.3 Advanced Abrasive Machining Processes
1.3.1 Abrasive Jet Machining (AJM)
1.3.2 Abrasive Water Jet Machining (AWJM)
1.3.3 Ultrasonic Machining (USM)
1.4 Hybrid Advanced Abrasive Machining Processes
1.4.1 Electro Discharge Grinding (EDG)
1.4.2 Electro Discharge Diamond Grinding (EDDG)
1.4.3 Wire Electro Discharge Grinding (WEDG)
1.4.4 Powder Mixed Electrical Discharge Machining (PMEDM)
1.4.5 Electrochemical Grinding (ECG)
1.4.6 Electrochemical Honing (ECH)
1.4.7 Electrochemical Buffing (ECB)
1.5 Advanced Finishing Processes
1.5.1 Abrasive Flow Finishing (AFF)
1.5.2 Magnetic Abrasive Finishing (MAF)
1.5.3 Magnetic Rheological Finishing (MRF)
1.5.4 Magnetorheological Abrasive Flow Finishing (MRAFF) and Rotational-MRAFF
1.6 Summary
References
2 Advancement in Ultrasonic Machining for 3D Profile Cutting
2.1 Introduction
2.2 Basics of Ultrasonic Machining Process
2.3 Different Types of USM Setup
2.3.1 Stationary USM Process
2.3.2 Rotary USM Process
2.4 Detail Description of Mechanism of Material Removal in USM Process
2.4.1 Material Removal Mechanism
2.4.2 Review Work of MRR Model
2.5 Tool Development of USM Process
2.6 Influences of USM Process Parameters on Responses During Machining
2.6.1 Influences of USM Process Parameters on MRR
2.6.2 Influences of USM Process Parameters on FFOC, CCOC and DOC of Square Stepped Hole
2.7 Improvement and Production of 3D Profile by USM Process
2.8 Future Scope of Advancement on USM
2.9 Summary
References
3 Rotary Ultrasonic Machining–New Strategy of Cutting and Finishing
3.1 Introduction
3.1.1 Ultrasonic Machining
3.1.2 Development of RUM
3.1.3 Basic Working Principle
3.1.4 Material Removal Mechanism
3.2 Rotary Ultrasonic Machining System Details
3.3 Effects of Process Parameters on Performance of RUM
3.3.1 Effect of Process Parameters on MRR
3.3.2 Effect of Process Parameters on Surface Roughness
3.3.3 Effect of Process Parameters on Edge Chipping
3.3.4 Effect of Process Parameters on Cutting Force
3.4 Advantages
3.5 Applications
3.6 Recent Advancement
3.7 Summary
References
4 Abrasive Water Jet Machining
4.1 Introduction
4.2 Primary Components of the AWJM System
4.2.1 Various Cutting Stages During AWJM Process
4.3 Experimental Study
4.4 Theoretical and Numerical Investigation
4.5 Summary
References
5 Advances in Abrasive Assisted EDM and Micro-EDM
5.1 Introduction
5.2 Electrical Discharge Machining (EDM)
5.3 Abrasive Assisted Electrical Discharge Machining
5.4 Effects of Abrasives in EDM Process
5.4.1 Influence on the Machining System and Parameters
5.4.2 Influence on the Material Removal Rate
5.4.3 Influence on Surface Finish
5.4.4 Influence on Tool Wear
5.4.5 Influence on Machining Accuracy
5.5 Abrasive Parameters for Abrasive-Assisted EDM Process
5.5.1 Abrasive Material
5.5.2 Abrasive Particle Size
5.5.3 Abrasive Particle Concentration
5.6 Various Materials Used in Powder or Abrasive-Assisted EDM
5.6.1 Aluminum
5.6.2 Graphite
5.6.3 Titanium and Titanium Compounds
5.6.4 Silicon and Silicon Compounds
5.6.5 Chromium
5.6.6 Graphene
5.6.7 Carbon Nanotube
5.6.8 Molybdenum Disulfide
5.6.9 Copper
5.6.10 Boron Carbide
5.6.11 Tungsten
5.7 Abrasive Assisted Machining of Hard Materials
5.7.1 Inconel Alloy
5.7.2 Metal Matrix Composite
5.7.3 Titanium Alloy
5.7.4 Carbides
5.8 Summary
References
6 ELID Grinding for Final Finishing Operation
6.1 Introduction
6.1.1 Brief History
6.1.2 Basic Concept of ELID Grinding
6.1.3 Types of ELID Grinding
6.2 Research on ELID Grinding
6.2.1 Fundamental Investigation on ELID Grinding
6.2.2 Study on the Application of ELID Grinding
6.2.3 Study on the Feedback and Intelligent Control of ELID Grinding
6.3 Recent Trend on the Research of ELID Grinding
6.4 Summary
References
7 Advances in Abrasive Flow Finishing
7.1 Introduction
7.1.1 Process Parameters of AFF
7.2 Advantages
7.3 Limitations
7.4 Advances in AFF
7.4.1 Advances in Modeling and Optimization
7.4.2 Advances in Development of Finishing Medium and Rheological Characterization
7.4.3 Advances in the Development of Hybrid and Derived Processes of AFF
7.4.4 Advances in Applications
7.5 Future Research Work
7.6 Summary
References
8 Magnetic Abrasive Finishing Process
8.1 Introduction
8.2 Primary Components of the Magnetic Abrasive Finishing Process
8.3 Types of Magnetic Abrasive Finishing Process
8.3.1 Flat Magnetic Abrasive Finishing Process
8.3.2 Cylindrical Magnetic Abrasive Finishing Process
8.3.3 Hybrid Magnetic Abrasive Finishing Process
8.3.4 Electrolytic Magnetic Abrasive Finishing Process
8.3.5 Vibration-Assisted Magnetic Abrasive Finishing
8.4 Experimental Investigation
8.5 Theoretical and Numerical Investigation
8.6 Soft Computing
8.7 Summary
References
9 Magnetic Field Assisted Finishing Processes
9.1 Introduction
9.2 Magnetorheological Fluid
9.3 Working Principle of R-MRAFF
9.4 Mathematical Modelling of the R-MRAFF Process
9.4.1 Analysis of Forces
9.4.2 Material Removal Model
9.4.3 Surface Roughness Model
9.5 Simulation Modelling
9.5.1 Governing Equation
9.6 Applications
9.7 Summary
References
10 Technological Advances and Challenges in Chemical Mechanical Polishing
10.1 Introduction
10.2 Principles of CMP
10.2.1 Applications of CMP
10.3 Abrasives for CMP
10.4 Recent Advancement in CMP
10.4.1 Applying New Efficient and Environment Friendly Slurries
10.4.2 Using New Types of Abrasive Materials
10.4.3 New Polishing Methods
10.5 Development Trend and Research Challenges
10.6 Summary
References
11 Finishing of Curved Surface by Rotary Abrasive Float Polishing
11.1 Introduction
11.2 Preparation of Curved Surface Workpiece Specimens
11.3 Polishing of Curved Surface
11.4 Results and Discussions
11.4.1 Effect of Developed RAFP Parameters on Surface Roughness Heights
11.4.2 Optimal Parametric Contribution for Surface Finish
11.4.3 SEM Images of Polished Curved Surface
11.5 Summary
References
Index