We have previously reported, that the work of breathing in spontaneously breathing patients on CPAP could be significantly reduced by increasing the volume of the balloon reservoir in the circuit of a CPAP system from 3 to 23 l. We now report a study designed to determine the optimum balloon reservoir volume for the minimization of the work of breathing. Twenty intubated, spontaneously breathing patients were connected to a CPAP system with interchangeable balloon reservoirs. In each patient the work of breathing was measured for reservoir volumes of 3, 6, 12, 18, and 24 l attached in random order, while the positive airway pressure was held constant at 10 cm H2O. The balloons were constructed of the same material and had similar compliance. Rebreathing was prevented with use of one-way valves. Significant (p less than 0.001) decreases in the work of breathing were found on increasing reservoir volumes from 3 to 6, 6 to 12, and 12 to 18 l. A less significant (p less than 0.01) decrease in the work of breathing was found between reservoirs of 18 and 24 l. Rebreathing did not occur with significantly (p less than 0.001) lower flow rates when large reservoirs were used. We conclude that a balloon reservoir of 18 l represents the best compromise between reduction in the work of breathing, utilization of low source flow, and convenience of clinical use.