Semibatch emulsion polymerization of butyl acrylate. I. Effect of monomer distribution
โ Scribed by S. Sajjadi; B. W. Brooks
- Publisher
- John Wiley and Sons
- Year
- 1999
- Tongue
- English
- Weight
- 353 KB
- Volume
- 74
- Category
- Article
- ISSN
- 0021-8995
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โฆ Synopsis
The effects of initial monomer charge on the particle formation and on the rate of polymerization were investigated for semibatch emulsion polymerization of butyl acrylate using sodium lauryl sulfate (SLS) as a surfactant and potassium persulfate (KPS) as an initiator. For the semibatch process with monomer (M) feed, it was found that by varying the monomer distribution ratio between the initial reactor charge and the feed it is possible to alter the contribution of monomer-flooded and monomerstarved nucleation mechanisms to the whole nucleation process. The number of particles increases as the initial monomer charge decreases, if the monomer concentration is below a critical value for any fixed system. The increase in number of particles is associated with a broad particle-size distribution which might depict an emerging second peak on the particle-size distribution curve. For low emulsifier concentration systems, a larger number of particles was obtained for a lower amount of monomer charge. Particle coagulation and emulsifier adsorption on the monomer droplets were counted as the main reasons for such behavior. For a semibatch process with monomer emulsion (ME) feed, the larger number of particles was formed at a lower initial monomer charge, similar to an M-add semibatch process. However, the application of monomer charge to an ME-add process was found to increase the possibility of secondary nucleation and led to the occurrence of a bimodal particle-size distribution.
๐ SIMILAR VOLUMES
Unseeded semibatch emulsion polymerization of butyl acrylate (BA) using sodium lauryl sulfate as emulsifier and potassium persulfate as initiator was carried out at the conditions where secondary nucleation was probable. This was achieved by using no emulsifier in the initial reactor charge. The eff
Particle formation and coagulation in the seeded semibatch emulsion polymerization of butyl acrylate were studied under monomer-starved conditions. To investigate the importance of the kinetics of the water phase in the nucleation process, the monomer feed rate was used as a variable to alter the mo