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Particle formation and coagulation in the seeded semibatch emulsion polymerization of butyl acrylate

โœ Scribed by S. Sajjadi


Publisher
John Wiley and Sons
Year
2000
Tongue
English
Weight
428 KB
Volume
38
Category
Article
ISSN
0887-624X

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โœฆ Synopsis


Particle formation and coagulation in the seeded semibatch emulsion polymerization of butyl acrylate were studied under monomer-starved conditions. To investigate the importance of the kinetics of the water phase in the nucleation process, the monomer feed rate was used as a variable to alter the monomer concentration in the aqueous phase. The emulsifier concentration in the feed was employed to alter the particle stability. Particle formation and coagulation were discussed in terms of critical surface coverage ratios. Particle coagulation occurred if the particle surface coverage dropped below cr1 ฯญ 0.25 ฯฎ 0.05. The secondary nucleation occurred above a critical surface coverage of cr2 ฯญ 0.55 ฯฎ 0.05. The number of particles remained approximately constant if the particle surface coverage was within cr1 ฯญ 0.25 ฯฝ ฯฝ cr2 ฯญ 0.55. This surface coverage band is equivalent to the surface tension band of 42.50 ฯฎ 5.0 dyne/cm that is required to avoid particle formation and coagulation in the course of polymerization. The kinetics of the water phase was shown to play an important role during homogeneous and micellar nucleations. For any fixed emulsifier concentration in the feed and above cr2 , the number of secondary particles increased with monomer con- centration in the aqueous phase. Moreover, the presence of micelles in the reaction vessel is not the only perquisite for micellar nucleation to occur, a sufficient amount of monomer should be present in the aqueous phase to enhance the radical capture by partially monomer-swollen micelles. The rate of polymerization increased with the surfactant concentration in the aqueous phase.


๐Ÿ“œ SIMILAR VOLUMES


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โœ S. Sajjadi; B. W. Brooks ๐Ÿ“‚ Article ๐Ÿ“… 2000 ๐Ÿ› John Wiley and Sons ๐ŸŒ English โš– 300 KB ๐Ÿ‘ 1 views

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Semibatch emulsion polymerization of but
โœ S. Sajjadi; B. W. Brooks ๐Ÿ“‚ Article ๐Ÿ“… 1999 ๐Ÿ› John Wiley and Sons ๐ŸŒ English โš– 353 KB ๐Ÿ‘ 1 views

The effects of initial monomer charge on the particle formation and on the rate of polymerization were investigated for semibatch emulsion polymerization of butyl acrylate using sodium lauryl sulfate (SLS) as a surfactant and potassium persulfate (KPS) as an initiator. For the semibatch process with