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Oxygen enhanced crack growth in nickel-based superalloys and materials damage prognosis

✍ Scribed by Robert P. Wei; Christopher Miller; Zhifan Huang; Gary W. Simmons; D. Gary Harlow


Book ID
103828685
Publisher
Elsevier Science
Year
2009
Tongue
English
Weight
967 KB
Volume
76
Category
Article
ISSN
0013-7944

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✦ Synopsis


This paper summarizes the results from a comprehensive multidisciplinary study to better understand the role of niobium and other strengthening elements in enhancing crack growth by oxygen in nickel-based superalloys at high temperatures, and considers its importance for materials damage prognosis and life cycle engineering in high temperature service. Three c 0 strengthened powder metallurgy (P/M) alloys, with 0, 2.5 and 5 wt pct Nb and comparable volume fractions (about 53 vol pct) of c 00 precipitates, were specially designed for this study. Coordinated crack growth, microstructural and surface chemistry studies were conducted on the alloys. They were complemented by oxidation studies of Nb, Ni 3 Nb, NbC, Ni 3 Al and Ni 3 Ti, and analyses of fracture surfaces of interrupted crack growth specimens by X-ray photoelectron spectroscopy (XPS). The findings taken in toto show that oxygen enhancement of crack growth is the result of the formation of a brittle film of surface oxides along grain boundaries and interfaces ahead of the crack tip by the preferential oxidation of Nb, Ti and Al in the Nb-rich carbides and Ni 3 Al, Ni 3 Ti and Ni 3 Nb (in Inconel 718) precipitates. The results also showed that the oxidation of Nb-rich carbides alone can significantly enhance crack growth in oxygen. The findings are discussed in relation to the previously proposed crack growth mechanisms, and their applications.


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