High-Performance Composite Structures: Additive Manufacturing and Processing (Composites Science and Technology)

✍ Scribed by A. Praveen Kumar (editor), Kishor Kumar Sadasivuni (editor), Bandar AlMangour (editor), Mohd Shukry Abdul bin Majid (editor)

• Publisher: Springer
• Year: 2021
• Tongue: English
• Leaves: 306
• Category: Library

✦ Synopsis

This book covers advanced 3D printing processes and the latest developments in novel composite-based printing materials, thus enabling the reader to understand and benefit from the advantages of this groundbreaking technology. The rise in ecological anxieties has forced scientists and researchers from all over the world to find novel lightweight materials. Therefore, it is necessary to expand knowledge about the processing, applications, and challenges of 3D printing of composite materials to expanding the range of their application. This book presents an extensive survey on recent improvements in the research and development of additive manufacturing technologies that are used to make composite structures for various applications such as electronic, aerospace, construction, and biomedical applications. Advanced printing techniques including fused deposition modeling (FDM), selective laser sintering (SLS), selective laser melting (SLM), electron beam melting (EBM), inkjet 3D printing (3DP), stereolithography (SLA), and 3D plotting will be covered and discussed thoroughly in this book. This book also focuses the recent advances and challenges in polymer nanocomposite and introduces potential applications of these materials in various sectors.

✦ Table of Contents

Preface
Acknowledgments
Contents
Introduction to Additive Manufacturing for Composites: State of the Art and Recent Trends
1 Introduction
2 Additive Manufacturing
2.1 Materials and Processes of Additive Manufacturing
3 Metal Based Materials and Their Characteristics
4 Additive Manufacturing of Different Types of Components
4.1 SLS
4.2 Stereolithography (SLA)
4.3 LENS
5 Additive Manufacturing in Sensor and Electronics Integration
6 Additive Manufacturing Applications
6.1 Environment Impact
6.2 Consumption of Energy
6.3 Environmental Hazards
6.4 AM in Jewelry and Architectural Industry
6.5 AM in Biomedical Field
6.6 AM in Building Construction Field
6.7 AM in the Medical Industry
7 Future Prospects and Summary
7.1 Additive Manufacturing Challenges
7.2 Void (Cavity) Formation
7.3 AM Standards
7.4 4D Printing Technology
8 Economy and Users
9 Merits and Demerits of AM
10 Conclusion
References
Additive Manufacturing Technologies for Biomedical Implants Using Functional Biocomposites
1 Introduction
2 Bio-Composite Materials Used in Biomedical Applications
2.1 Polymeric Bio-Composites
2.2 Ceramic Composites
2.3 Metal Matrix Composites
2.4 Functionally Graded Materials
3 Design for Biomedical Implants Using Additive Manufacturing Technologies
4 Mechanical Behaviour/Characterisation and Bio-Suitability of Additively Manufactured Biomedical Implants
4.1 Traditional Manufacturing Method of Bone Repair and Replacement Tasks
4.2 Additive Manufacturing of Bone Replace and Repair Task
5 Significant AM Applications
5.1 Dental Applications
5.2 Tissue Engineering
5.3 Medical Instruments
6 Conclusion and Future Perspective
References
3D Printing of Composite Sandwich Structures for Aerospace Applications
1 Introduction
2 Composite Sandwich Structure in Aerospace
2.1 Importance of Composite Sandwich Structure in Aerospace
2.2 Beginning of Composite Sandwich Structure in Aerospace
2.3 Development of Composite Sandwich Structure in Aerospace
3 Composite Sandwich Structure Components
3.1 Core
3.2 Skin Material
3.3 Joining Methods
4 Composite Sandwich Structure Using 3D Printing
5 Advantage of 3D Printing in Aerospace
5.1 3D Printing Processes in the Aerospace Industry
6 Performance Analysis 3D Printed Sandwich Composites
6.1 Compression Test
6.2 Three Point Bending Test
6.3 Impact Analysis
7 Summary
8 Future Prospective
References
3D-Printed Spherical-Roof Contoured-Core (SRCC) Composite Sandwich Structures for Aerospace Applications
1 Introduction
2 Materials and Methods
2.1 Materials Preparation
2.2 Specimen Preparation
2.3 Quasi-Static Loading Test
3 Results and Discussion
3.1 The Effect of Core Wall Thickness
3.2 The Effect of the Core Design
3.3 The Effect of Boundary Condition
3.4 Failure Behaviour of the 3D Printed Core Design
4 Conclusion
References
Processing, Applications, and Challenges of 3D Printed Polymer Nanocomposites
1 Introduction
1.1 Definition and Advantages of Nanocomposites
2 Processing of Polymeric Nanocomposites
2.1 Polymeric Nanocomposites
2.2 Additive Manufacturing
2.3 Processing Methods of Nanocomposites
2.4 Processing Parameters of Polymeric Nanocomposites
3 Challenges
3.1 Engineering Challenges
3.2 Designing Challenges
3.3 Requirement and Authentication Challenges
3.4 Deficiency of Standardization
3.5 Expenses
3.6 Product Lifespan Problems
3.7 Additive Manufacturing Impacts the Environment
3.8 Equipment and Product Costs Are High
3.9 Quality Assurance Challenges
4 Applications
4.1 3D Printing Pens
4.2 3D Scanning
4.3 3D Maps
4.4 Mathematics
4.5 TED Talks
4.6 Use of 3D Printers in Various Institutions
5 Future Outlook on Additive Manufacturing (AM)
5.1 Novel Methods to Overwhelm AM Limitations
5.2 Improvement of AM Quality
5.3 Inherent Sophistication
5.4 Sustained Industry
6 Conclusion
6.1 Future Scope
References
Additive Manufacturing of Composites for Biomedical Implants
1 Introduction
2 How Does Additive Manufacturing Work?
3 What Exactly is Additive Manufacturing?
4 Methods of Additive Manufacturing (AM)
5 Additive Manufacturing Technologies
5.1 Sintering
5.2 Sintering Direct Metal Lasers (DMLS)
5.3 Direct Metal Laser Melting (DMLM) and Electron Beam Melting (EBM)
5.4 Stereo Lithographing (SLA)
5.5 Additive Manufacturing Materials
5.6 Thermoplasty
5.7 Metals
5.8 In Ceramics
5.9 Biochemical Goods
6 Additive Manufacturing Applications
6.1 Aeronautics
6.2 Automotive Field
6.3 Healthcare Care
6.4 Developing Goods
7 Additive Manufacturing Benefits
7.1 The Complex Geometry
7.2 Time Saving
7.3 Weight Savings
8 The Role of Additives in Transforming Dental Implantology
9 A Modern Solution to an Age-Old Problem
10 Integrative Additive Manufacturing
11 3D Printing of Medical Devices
12 Patient-Specific Systems
13 3D Printing of Medical Equipment
14 3D Printed Devices’ Materials
14.1 Preoperative Preparation, Including Preoperative x-rays
14.2 Preparation of Acetabular
14.3 The Reaming Spherical
15 Dental Instrument Materials
16 Stereolithography
17 Selective Laser Sintering (SLS) and Selective Laser Melting (SLM)
18 Fused Deposition Modeling (FDM)
19 Electron Beam Melting (EBM)
20 Summary
21 Conclusion
22 Future Scope
References
Effect of Process Parameters on Fused Filament Fabrication Printed Composite Materials
1 Introduction
2 Fabrication Process
3 Process Parameters
3.1 Layer Height or Thickness
3.2 Raster Width
3.3 Raster Angle
3.4 Build Orientation
3.5 Extrusion Temperature and Speed
4 Raw Materials Used in the Printer
5 Surface Finishing
6 Testing Standards
7 Applications, Advantages and Drawbacks of FFF
7.1 Advantages of FFF
8 Drawbacks of FFF
9 FDM Printed in Fiber Reinforced Composite Materials
10 Conclusion
References
Analysis of Temperature Concentration During Single Layer Metal Deposition Using GMAW-WAAM: A Case Study
1 Introduction
2 Computer Modelling for Simulation of Single Layer Metal Deposition Using GMAW-WAAM
3 Results and Discussion
4 Conclusion
References
Fabrication of Functionally Graded Materials (FGMs) Via Additive Manufacturing Route
1 Introduction
2 Stereolithography
2.1 FGMs Fabrication Through Stereolithography
3 Material Extrusion
3.1 FGMs Fabrication Through Material Extrusion
4 Laser-Based Additive Manufacturing
4.1 FGMs Fabrication Through Laser Engineered Net Shaping (LENS)
4.2 FGMs Fabrication Through Selective Laser Sintering (SLS)
4.3 FGMs Fabrication Through Selective Laser Melting (SLM)
5 Material Jetting
5.1 FGMs Fabrication Through Material Jetting
6 Wire and Arc Additive Manufacturing (WAAM)
6.1 FGMs Fabrication Through WAAM
7 Friction Stir Additive Manufacturing (FSAM)
7.1 FGMs Fabrication Through FSAM
8 Future Outlook
9 Concluding Summary
References
Enhancing the Fracture Toughness of Biomimetic Composite Through 3D Printing
1 Introduction
2 Composites Using Fields-Assisted 3D Printing
3 Supported Shear Force 3D Printing
4 Bioinspired 3D Printing Magnetic Field
4.1 Tariff Rate
5 Bioinspired 3D Printing Helped Electric Field and Acoustic Wave
6 Definition of 3D Printing Technology
6.1 3D Printing of Powder and Inkjet Head (3DP)
6.2 Stereolithography (SLA)
6.3 Selective Laser Sintering (SLS)
6.4 Direct-Write/3D Plotting
6.5 Additional Methods
7 3D Printing Bioinspired Shape Shift Structures
7.1 Modern Types of Actuation and Sensors
7.2 Classical Indentation-Based Methods
8 3D Printed Polymer Composites Application
8.1 Electronics
8.2 Aerospace Applications
8.3 Biomimetics and Its Applications
9 Conclusion
References
Biologically Inspired Designs for Additive Manufacturing of Lightweight Structure
1 Introduction
2 Industrial Implications of AM
3 Functionally Gradient Materials (FGMs)
4 3D Printing
5 Natural Inspiring Materials and Their Applications
6 Conclusions
References
Study of Mechanical Properties and Applications of Aluminium Based Composites Manufactured Using Laser Based Additive Techniques
1 Introduction
2 Additive Manufacturing Processes
3 Additive Manufacturing Versus Conventional Manufacturing
4 Some Important Parameters of Laser-Based Additive Manufacturing
4.1 Laser Power
4.2 Scan Velocity
4.3 Hatch Distance
4.4 Laser Scan Pattern
4.5 Layer Thickness
5 Classifications of Additive Manufacturing Process
5.1 Wire Laser Additive Manufacturing (WLAM)
5.2 Laminated Object Manufacturing (LOM)
5.3 Stereolithography (SLA)
5.4 Selective Laser Sintering (SLS)
5.5 Selective Laser Melting (SLM)
5.6 Electron Beam Melting (EBM)
6 Additive Manufacturing Techniques for Developing MMCs
7 Mechanical Properties of Lightweight MMCs Made by Additive Manufacturing as a Function of Reinforcement Features
7.1 Hardness
7.2 Tensile Strength and Compressive Strength
8 Applications of Additively Manufactured Lightweight MMCs
9 Limitations
10 Conclusion
11 Future Scope
References