Abstract
A facile technique is demonstrated for the fabrication of super water repellent co‐polymer blend‐silver composite films from fatty acid surface functionalized fine silver flakes. Initially, high concentrations of surface functionalized silver flakes were dispersed in poly(vinyl chloride‐co‐vinyl acetate‐co‐vinyl alcohol) copolymer in solution to form electrically conducting adhesives/paints (ECAs) with a bulk resistivity of ∼3 × 10^−5^ Ω cm. The solvent‐borne ECAs were then blended with a water‐dispersed perfluoromethacrylate copolymer (Zonyl 8740) using a simple solvent‐inversion process to obtain super water‐repellent colloidal copolymer blend‐silver emulsions. The colloidal emulsions could be spray‐deposited on a number of fibrous substrates including fabrics and paper. A particular example is demonstrated herein by spray‐depositing these emulsions onto molten paraffin wax‐based laminates (60°C), which were partially impregnated into fabrics to fabricate highly water repellent, flexible, and thermoresponsive fabrics. A paraffin wax/polyolefin blend base film was used for the purpose. The surface topology of the superhydrophobic copolymer/silver composite films displayed fractal‐like hierarchical structures ideal for self‐cleaning hydrophobicity. On relatively low‐absorbent permeable porous surfaces such as cellulosic films (paper) impregnated with wax/polyolefin films, self‐cleaning ability of the coatings was maintained even for temperatures at which paraffin wax component of the laminated film was molten indicated by low‐water roll‐off angles. Hence, the composites have excellent compatibility with organic phase change materials such as paraffin wax and wax/polyolefin blends, and they can be used to fabricate nonwetting, thermoregulated, and electroactive fabrics. Antimicrobial properties of silver offer additional advantages for potential biomedical applications. POLYM. COMPOS., 2011. © 2011 Society of Plastics Engineers