Additive and Subtractive Manufacturing of Composites (Springer Series in Advanced Manufacturing)

✍ Scribed by Sanjay Mavinkere Rangappa (editor), Munish Kumar Gupta (editor), Suchart Siengchin (editor), Qinghua Song (editor)

• Publisher: Springer
• Year: 2021
• Tongue: English
• Leaves: 255
• Edition: 1st ed. 2021
• Category: Library

✦ Synopsis

This book describes crucial aspects related to the additive and subtractive manufacturing of different composites.

The first half of this book mainly deals with the various types of composite fabrication methods along with the introduction, features and mechanisms and also the processing of composite materials via additive manufacturing route. Also, the thermal, mechanical, physical and chemical properties relevant to the processing of composite materials are included in the chapters.

The second half of this book primarily demonstrates an extensive section on the different types of additive manufacturing processes like selective laser sintering, selective laser melting, stereolithography, fused deposition modeling and material jetting used to fabricate the metals and polymers. Also, the chapters address the complete description of fabrication processes for metal matrix composites and polymer matrix composites. Moreover, the different methods adopted such as short peening, micro-machining, heat-treatment and solution treatment to improve the surface improvement are well discussed.

This book gives many helps to researchers and students in the fields of the additive and subtractive manufacturing of different composites.

✦ Table of Contents

Preface
Contents
Editors and Contributors
A Comprehensive Review on Composite Materials, Applications and Future Challenges of Friction Welding
1 Introduction to Friction Welding (FW)
2 Applications of Friction Welding
2.1 Aerospace Industries
2.2 Manufacturing Industry
2.3 Marine Industries
3 Comparative Analysis of FW with the Traditional Welding Processes
3.1 Arc Welding Versus Friction Welding
3.2 Tungsten Inert Gas (TIG) Welding Versus Friction Welding
3.3 Friction Welding Versus Metal Inert Gas Welding (MIG)
4 Friction Welding Materials and Methods
4.1 Steel and Its Alloys Welding
4.2 Copper and Copper Alloys
4.3 Aluminium and Aluminium Alloys
4.4 Tungsten and Titanium Welding
4.5 Titanium and Iron Welding
4.6 Nylon 6 and ABS Reinforced Fe
5 Process Parameters of Friction Welding
5.1 Speed
5.2 Friction Force
5.3 Axial Pressure or Torque
5.4 Welding Time
6 Conclusions
7 Future Challenges
References
Influence of Reinforcement Contents and Turning Parameters on the Machining Behaviour of Al/SiC/Cr Hybrid Aluminium Matrix Composites
1 Introduction
2 Materials and Method
3 Results and Discussion
3.1 Taguchi Analysis
3.2 Grey Relation Analysis
3.3 Non Linear Regression Model for Grey Relation Coefficient
4 Confirmation Experiments
5 Conclusions and Future Perspective
Annexure
References
Ultrasound Added Additive Manufacturing for Metals and Composites: Process and Control
1 Introduction
2 Metallic Bonding of Dissimilar Materials
3 Object Embedment
4 Conclusion and Future Perspective
References
Processing and Manufacturing Ti6Al4V-Based Structures and Composites Using SLM and EBM: A Review
1 AM Fabrication Methods
2 Effective Parameters
3 Microstructure Characteristics
4 Mechanical Properties
4.1 Fatigue Behavior
4.2 Compressive Properties
4.3 Static Mechanical Properties
4.4 Corrosion Behavior and Biological Properties
5 Structural Applications of Titanium and Its Composites
6 Challenges and Solutions
References
Laser Drilling of Superalloys and Composites
1 Introduction
2 Drilling in the Aerospace Industry
3 Laser Drilling
4 Methods of Laser Drilling
4.1 Single-Pulse Laser Drilling
4.2 Percussion Laser Drilling
4.3 Trepan Laser Drilling
5 Performance Measures
5.1 Material Removal Volume
5.2 Hole Quality
5.3 Manufacturing Cost
6 Laser Drilling Process Parameters
6.1 Pulse Energy and Pulse Duration
6.2 Number of Pulses
6.3 Pulse Frequency
6.4 Material Properties and Environment
6.5 Beam Shape and Intensity Profile
6.6 Focal Length and Focal Position
6.7 Assist Gas
7 Effect of Process Parameters on MRV
8 Effect of Process Parameters on Hole Quality
9 Effect of Process Parameters on Manufacturing Cost
10 Cost of Laser Drilling
11 Concluding Remarks and Future Perspectives
11.1 Conclusions
11.2 Future Research Trends
References
Subtractive Manufacturing of Different Composites
1 Introduction
2 Machining of Polymer Matrix Composites (PMC)
3 Drilling of PMC
4 Milling of PMC
5 Turning of PMC
6 Grinding of PMC
7 Non-conventional Machining of PMC
8 Machining of Metal Matrix Composites (MMC)
9 Milling of MMC
10 Turning of MMC
11 Drilling of MMC
12 Grinding of MMC
13 Non-conventional Machining of MMC
14 Machining of Ceramic Matrix Composites (CMC)
15 Milling of CMC
16 Drilling of CMC
17 Grinding of CMC
18 Non-conventional Machining of CMC
19 Conclusion
References
Mechanical, Electrical and Thermal Behaviour of Additively Manufactured Thermoplastic Composites for High Performance Applications
1 Introduction
2 Mechanical Properties of Thermoplastic Composites
3 Thermoplastic Matrix Reinforced Polymer Composites
3.1 Polylactic Acid (PLA) Thermoplastic Composites
3.2 Polyetheretherketone (PEEK) Thermoplastic Composites
3.3 Nylon Thermoplastic Composites
3.4 Polyurethane Thermoplastic Composites
3.5 Polyamide Thermoplastic Composites
3.6 Acrylonitrile Butadiene Styrene (ABS) Thermoplastic Composites
3.7 Polypropylene (PP) Thermoplastic Composites
4 Applications
5 Conclusion
6 Future Scope
References
Applications of Additive Manufacturing
1 Introduction
2 Applications of AM
2.1 Medical Applications
2.2 Industrial Applications
2.3 Miscellaneous Applications
3 Additive Manufacturing—A New Approach for Composite Materials
4 Conclusions and Future Perspective
References
Future Trends and Technologies in Additive and Substractive Manufacturing
1 Introduction
2 Additive and Subtractive Manufacturing
3 Comparison Between Additive and Subtractive Manufacturing
3.1 Equipment Cost
3.2 Training
3.3 Facility Requirements
3.4 Ancillary Equipment
3.5 Wastes
3.6 Complexity of the Structure
4 Types of Additive Processes Used in AM
4.1 Photopolymer
4.2 Deposition
4.3 Lamination
4.4 Powder-Based Techniques
5 Trends
5.1 Global Market Trend
6 Future of AM
7 Conclusion and Future Perspective
References