Additive Manufacturing in Multidisciplinary Cooperation and Production (Springer Tracts in Additive Manufacturing)

✍ Scribed by Igor Drstvensek (editor), Snehashis Pal (editor), Nataša Ihan Hren (editor)

• Publisher: Springer
• Year: 2023
• Tongue: English
• Leaves: 260
• Edition: 1st ed. 2024
• Category: Library

✦ Synopsis

This book publishes the latest findings and ideas in the field of additive manufacturing presented by authors from prominent institutions around the world at the iCAT 2023 conference. The authors address various technological and medical aspects, ranging from materials science to the specific behaviour of the technology under different working conditions. The book is divided into four sections, three of which are dedicated to the purely technological aspects of additive manufacturing, covering metal processes, polymer processes and simulation. The fourth part of the book is dedicated to the medical applications of additive manufacturing, covering areas ranging from orthopaedic surgeries to materials used in medical AM.Overall, the book provides insight into the current state of the science and applications of additive manufacturing.

✦ Table of Contents

Foreword
Preface
Contents
Part I Polymers
1 Accelerated Non-Isothermal Powder Bed Fusion of Polypropylene Using Superposed Fractal Exposure Strategies
1.1 Introduction
1.2 State of the Art
1.2.1 Interdependencies of Exposure Strategies and Layer Formation
1.2.2 Crystallization Characteristics of Polypropylene
1.3 Materials and Methods
1.3.1 Fractal Exposure Implementation
1.3.2 Design of Experiments
1.3.3 Thermographic Process Monitoring
1.3.4 Thermal and Morphological Analysis
1.3.5 Infrared-Spectroscopic Material Characterization
1.4 Results and Discussion
1.4.1 Thermal Process Characteristics
1.4.2 Interdependence of Process Characteristics and Thermal Material Properties
1.4.3 Morphological Part Properties
1.5 Conclusion and Outlook
References
2 Understanding Geometry Dependent Temperature Fields in Laser Powder Bed Fusion of PA12 by Means of Infrared Thermal Imaging
2.1 Introduction and State of the Art
2.2 Experimental
2.3 Results and Discussion
2.4 Conclusion
References
3 Additively Manufactured Glass Fiber Reinforced Polymeric (GFRP) Structures for High Performance Applications
3.1 Introduction
3.2 Methodology
3.2.1 Materials
3.2.2 Printing of GFRP Composites
3.2.3 Characterization
3.3 Results
3.4 Conclusions
References
4 Effects of Printing Direction and Multi-material on Hardness of Additively Manufactured Thermoplastic Elastomers for Comfortable Orthoses and Prostheses
4.1 Introduction
4.2 Experimental Setup
4.2.1 Materials
4.2.2 Characterization
4.2.3 Specimens Design and 3D-Printing
4.3 Results and Discussion
4.4 Conclusion
References
5 Holistic Characterization of PBF-LB/P Powder Regarding Isothermal Crystallization, Rheology and Optical Properties Under Process Conditions
5.1 Introduction
5.2 Methods
5.2.1 Double Integrating Sphere and Modular FTIR Setup
5.2.2 Rheometer and ATR-FTIR
5.2.3 Differential Scanning Calorimetry
5.3 Results and Discussion
5.3.1 Isothermal Crystallization Observation
5.3.2 Rheological Material Behavior Due to Isothermal Crystallization
5.3.3 Isothermal Crystallization Influence on Optical Properties
5.4 Conclusion
References
6 Mechanical Behaviour of Polyamide 12 Parts Manufactured by SLS Process
6.1 Introduction
6.2 Materials and Methods
6.2.1 Material
6.2.2 Methods
6.2.3 Shore a Hardness
6.3 Results and Discussions
6.3.1 Tensile E Relaxation Results
6.4 Conclusions
References
7 Effect of Automotive Fluids on Additive Manufactured Components for the Automotive Industry
7.1 Introduction
7.2 Materials and Methods
7.2.1 Laboratorial Procedure
7.3 Results and Discussion
7.3.1 ABS Test Specimens
7.3.2 PC Test Specimens
7.4 Conclusion
References
8 3D Bioprinting of Cellulosic Structures for Versatile Applications
8.1 Introduction
8.1.1 Cellulose
8.1.2 Cellulose Structure and Morphology in a Nutshell
8.1.3 Cellulose Sources and Its Derivatives
8.2 Additive Manufacturing (AM)
8.2.1 Micro/Nano Fibrillated Celluloses for the AM
8.2.2 Micro/Nano Crystalline Celluloses for the AM
8.2.3 Cellulose Derivatives (Ethers and Esters) for the AM
8.2.4 Regenerated Celluloses for the AM
8.3 Materials and Methods
8.4 Conclusions
References
Part II Metals
9 Comparison of Material Properties of Duplex Stainless Steel 1.4462 Processed by DED-LB/M and PBF-LB/M
9.1 Introduction
9.2 Experimental Setup
9.2.1 Materials and Processes
9.2.2 Characterization Methods
9.3 Results
9.4 Conclusion
References
10 Influence of Carbon Content on the Material Properties of Low-Alloyed Steel Bainidur AM
10.1 Introduction
10.2 Materials and Methods
10.3 Results and Discussion
10.3.1 Macroscopic Structure of the Specimens
10.3.2 Microstructural Part Properties
10.3.3 Material Hardness
10.4 Conclusion
References
11 Additive Technology Driven Integrated Thermoelectric and Photovoltaic Network Modeling
11.1 Introduction
11.2 TEG Modeling
11.3 TEG Module Formation
11.4 Integration with PV
11.5 Observations from Simulated Results and Discussion
11.6 Conclusion
References
12 Fine Porous Structures Fabricated Using Laser Powder Bed Fusion of Ti–6Al–4 V
12.1 Introduction
12.2 Experimental Methods
12.2.1 Laser Powder Bed Fusion
12.2.2 Characterisation
12.3 Results and Discussion
12.4 Conclusions
References
13 Role of Nano Composite in Additive Technologies: A State of Art Review
13.1 Introduction
13.2 Techniques of Additive Manufacturing
13.2.1 Stereolithography (SLA)
13.2.2 Selective Laser Sintering (SLS)
13.2.3 Three-Dimensional Printing (3DP)
13.2.4 Extrusion Printing (EP)
13.2.5 Fused Deposition Modeling (FDM)
13.2.6 Laminated Object Manufacturing
13.3 Nanocomposites for Additive Manufacturing
13.3.1 Polyamide 11 (PA11)/nanographene Platelets (NGPs) Nanocomposite
13.3.2 Graphene–hydroxyapatite Nanocomposite
13.3.3 Ceramic-Based Nanocomposite
13.3.4 TiC/Ti Nanocomposite
13.3.5 Polyamide/yttria-Stabilized Zirconia Nanocomposite
13.4 Conclusion
References
Part III Simulation and Optimization
14 A New Non Linear Fuzzy Approach (NLFA) for Performance Evaluation of FDM Based 3D Printing Materials
14.1 Introduction
14.2 Literature Survey
14.3 Proposed Algorithm
14.4 Numerical Example and Illustration
14.4.1 Problem Definition
14.4.2 Calculation and Illustration
14.5 Conclusion
References
15 Multimaterial 3D Printing of Programmable Architected Structures
15.1 Introduction
15.2 Materials and Methods
15.2.1 Materials
15.2.2 Printing and Testing Setup
15.2.3 Material Design Strategy
15.3 Results and Discussion
15.4 Summary and Conclusion
References
16 Fabricating Lightweight Gear Using 3D Printing and Topology Optimization
16.1 Introduction
16.2 Design and Optimization of the Gear Body Structure
16.2.1 Design of the Gear Body Structure
16.2.2 Optimization of the Gear Body Structure
16.3 Manufacturing the Gear with Honeycomb Body Structure
16.4 Conclusion
References
17 Validation of Simplified Injection Molding Simulation Results for Conformal Cooling with a Hybrid Mold Insert Using Thermal Imaging Technology
17.1 Introduction
17.2 Materials and Methods
17.2.1 Material Properties
17.2.2 Numerical Simulation of the Injection Molding Process
17.2.3 The Injection Molding Process and Temperature Measurements
17.3 Results
17.3.1 Hybrid mold core fabrication
17.3.2 Simulation Results
17.3.3 Production and Measurement Results
17.4 Conclusion
References
18 Do it Yourself Kits (DOK) for Additive Manufacturing (AM) for Educational Use
18.1 Introduction
18.2 Open Source and 3D Printing
18.3 Theoretical Explanation of the Process, and Why the Process is Intrinsic of a Human Deep Learning Nature
18.4 Human Deep Learning
18.4.1 Process Set-Up
18.4.2 Group Process
18.4.3 Principle of Integration and Meta-Mechanics of the Human Deep Learning Process
18.4.4 Identification Process
18.4.5 Electro-Mechanical Process
18.4.6 Further Steps: Mechanical Process, G-Code Process
18.5 Summary, Outlook, and Meta-learning
References
19 Additive Manufacturing Technology: An Insight into Re-Shaping the Creative Industry
19.1 Introduction
19.2 Additive Manufacturing and the Creative Industry
19.3 ESG and AM
19.4 Conclusion
References
Part IV Medical Application
20 Design and Analysis of Porous Structure Implant Based on Primitive Triply Periodic Minimal Surface
20.1 Introduction
20.2 Materials and Methods
20.3 Results
20.4 Discussions
20.5 Conclusions
References
21 3D Printing of Ceramics for Modern Medical Engineering
21.1 Introduction
21.2 LCM Technology
21.3 Materials
21.3.1 Alumina-Toughened Zirconia
21.3.2 Hydroxyapatite
21.3.3 Tricalcium Phosphate
21.4 Outlook
21.5 Conclusions
References
22 Case Report: Preoperative Planning of Revision Total Hip Arthroplasty with a 3D Printed Hemipelvis Model in Juvenile Idiopathic Arthritis
22.1 Introduction
22.2 Case Presentation
22.3 Discussion
22.4 Conclusion
References
23 Additive Manufacturing of Functionalized Material Systems for Medical Applications: Potentials and Challenges in Additive Manufacturing
23.1 Introduction and State of the Art
23.2 Mechanically Functionalized Scaffolds in LPBF
23.3 Anatomy and Stiffness Adapted Implants in FFF
23.4 Large Scale Functionalized Orthopedic Devices in FGF
23.5 Overall Conclusion and Outlook
References