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Understanding Dielectric Breakdown and Related Tool Wear Characteristics in Nanoscale Electro-Machining Process

✍ Scribed by K.R. Virwani; A.P. Malshe; K.P. Rajurkar


Publisher
International Academy for Production Engineering
Year
2007
Tongue
English
Weight
406 KB
Volume
56
Category
Article
ISSN
0007-8506

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✦ Synopsis


To address the need to produce sub-50 nm scale features for manufacturing of nano / bio devices and systems, a nanoscale electro-machining (nano-EM) process is being studied. This paper reports unique field induced effects on a tungsten tool. During machining, the tungsten atoms leave the active tool tip in the form of clusters. Upon machining, the tool tip end radius was sharper (~20nm after in comparison with ~35nm before). The tool surface was chemically modified to a nanocrystalline matrix of tungsten oxide and tungsten carbide. The tool sharpening and the formation of the nanocrystalline matrix are expected to prolong the tool life in the nano-EM process in a manufacturing environment.