Standards for Engineering Design and Manufacturing

✍ Scribed by Richard P. Stanley

• Publisher: CRC Press
• Year: 2005
• Tongue: English
• Leaves: 516
• Series: Dekker Mechanical Engineering
• Edition: 1
• Category: Library

✦ Synopsis

Most books on standardization describe the impact of ISO and related organizations on many industries. While this is great for managing an organization, it leaves engineers asking questions such as “what are the effects of standards on my designs?” and “how can I use standardization to benefit my work?” Standards for Engineering Design and Manufacturing provides hands-on knowledge for incorporating standards into the entire process from design bench to factory floor.

The book’s five self-contained sections consider the scope of design and manufacturing, standards for the design of discrete products, standards for the manufacture of discrete products, standards for the use of discrete products, as well as support standards. The authors survey in detail the major standards-setting organizations and outline the procedure for developing standards. They consider standards from the perspective of product, equipment, and end-user, using this as a platform to explain the economic benefits of standardization. Case studies in every section illustrate the concepts and offer practical insight for using standards in CAD/CAM, selection of components, process planning, human/machine interaction, and computer interfacing.

With its modular approach and practical wisdom based on the authors’ years of broad experience, Standards for Engineering Design and Manufacturing supplies the tools to incorporate standards into every stage of design and manufacturing.

For a summary of chapters, as well as illustrations and tools from the book, visit  

✦ Table of Contents

dk8870fm.pdf......Page 1
Standards for Engineering Design and Manufacturing......Page 9
Dedication......Page 11
Foreword......Page 12
Preface......Page 13
Acknowledgments......Page 16
Disclaimer......Page 17
Table of Contents......Page 18
Table of Contents......Page 0
Part 1: Engineering Design and Manufacturing of Discrete Products—The Scope......Page 24
1.1 INTRODUCTION......Page 25
1.2 DESIGN PHILOSOPHY—CONVENTIONAL AND SYSTEM APPROACH......Page 30
1.2.1 DESIGN ANALYSIS......Page 37
1.2.2 DESIGN FOR MANUFACTURING OR ASSEMBLY......Page 39
1.3 MANUFACTURING PHILOSOPHY—CONVENTIONAL AND SYSTEM APPROACH......Page 40
1.3.1 AN OVERVIEW OF DISCRETE MANUFACTURING PROCESSES......Page 42
1.3.2 DISCRETE MANUFACTURING SYSTEMS......Page 43
1.3.3 PRODUCTION CONTROL......Page 45
1.4 RELATIONSHIP BETWEEN DESIGN AND MANUFACTURING......Page 46
1.6 USE OF COMPUTERS IN DESIGN AND MANUFACTURING......Page 48
1.7 QUALITY AND RELIABILITY IN DESIGN AND MANUFACTURING......Page 49
1.8 DESIGN AND MANUFACTURING FOR PRODUCT LIFE CYCLE......Page 50
BIBLIOGRAPHY......Page 51
2.2 DEVELOPMENT OF STANDARDS......Page 54
2.2.1 A STANDARD FOR STANDARDS—BSI PERSPECTIVE......Page 56
2.3.1 THE INTERNATIONAL ORGANIZATION FOR STANDARDIZATION AND ITS AFFILIATES......Page 58
2.3.2 REGIONAL STANDARDS-DEVELOPING ORGANIZATIONS......Page 59
2.3.3 MAJOR NATIONAL STANDARDS-DEVELOPING ORGANIZATIONS......Page 63
2.3.4 PROFESSIONAL STANDARDS ORGANIZATIONS ACTIVE IN DEVELOPING STANDARDS......Page 65
2.3.5 CONFORMITY ASSESSMENT......Page 84
2.3.5.1 Conformity Marking......Page 85
2.3.6 USERS GROUPS FOR STANDARDS......Page 86
2.3.7 COMMERCIAL ORGANIZATIONS FOR THE SUPPLY OF STANDARDS......Page 87
2.4 ECONOMIC BENEFITS OF STANDARDIZATION—A BRIEF ON A DIN CASE STUDY......Page 89
2.4.1 BENEFITS FOR BUSINESS......Page 90
2.4.2 BENEFITS FOR THE ECONOMY AS A WHOLE......Page 92
BIBLIOGRAPHY......Page 94
3.1 INTRODUCTION......Page 99
3.2 TYPICAL DESIGN AND MANUFACTURE TECHNIQUES......Page 100
3.3 CAD/CAM FOR HAND TOOLS......Page 104
3.5 PARAMETRIC MODELING OF WRENCHES......Page 105
3.6 CONCLUSION......Page 109
BIBLIOGRAPHY......Page 110
Part 2: Standards in Engineering Design of Discrete Products......Page 111
4.2 ENGINEERING DESIGN CLASSIFICATION......Page 112
4.3 THREE-PHASE DESIGN PROCESS......Page 114
4.4 ROLE OF PRODUCT GEOMETRY......Page 116
4.6 MECHANICAL LOAD ANALYSIS......Page 123
4.8 THE MACHINE ELEMENTS......Page 131
4.9 THE CONTROL ELEMENT......Page 133
4.10 COMMON FACTORS RELATED TO OVERALL DESIGN PROCESS......Page 137
4.11 REVIEW OF STANDARDS FOR ENGINEERING DESIGN OF DISCRETE PRODUCTS......Page 139
4.12 STANDARDS FOR THE DESIGN OF DISCRETE PRODUCTS......Page 140
4.13 MEASUREMENT STANDARDS......Page 141
4.14 STANDARDS RELATED TO MATERIALS......Page 143
4.16 SAFETY STANDARDS RELATED TO THE PRODUCT......Page 144
4.17 QUALITY STANDARDS RELATED TO THE PRODUCT......Page 146
4.18 RELIABILITY STANDARDS RELATED TO THE PRODUCT......Page 148
4.19 STANDARDS RELATED TO MAINTAINABILITY......Page 149
4.20 PRODUCT LIFE CYCLE AND EMERGING STANDARDS......Page 152
4.21 FUTURE DIRECTIONS IN THE STANDARDIZATION OF DESIGN PROCESS FOR DISCRETE PRODUCTS......Page 153
BIBLIOGRAPHY......Page 154
5.1 SYSTEM ENGINEERING FOR DISCRETE PRODUCTS......Page 156
5.2 GOVERNING EQUATIONS AND STANDARDS......Page 157
5.2.1 COMBINED LOADING ON THE POWER SCREW—AN EXAMPLE......Page 161
5.2.2 COEFFICIENT OF PERFORMANCE—AN EXAMPLE......Page 178
5.3 MULTIDISCIPLINARY ANALYSIS FOR DISCRETE PRODUCTS......Page 182
BIBLIOGRAPHY......Page 185
Part 3: Standards in Manufacturing of Discrete Products......Page 186
6.2 PRODUCTION EQUIPMENT......Page 187
6.3 ELEMENTS OF MANUFACTURING SYSTEMS......Page 191
6.4 STANDARDS FOR MANUFACTURING EQUIPMENT......Page 198
6.5 STANDARDS FOR DESIGN OF MANUFACTURING EQUIPMENT......Page 200
6.6 STANDARDS RELATED TO MMI AND HCI......Page 201
6.7 STANDARDS RELATED TO OPERATION OF THE EQUIPMENT......Page 202
6.8 STANDARDS RELATED TO MEASUREMENTS AND MEASURING EQUIPMENT PRECISION......Page 210
6.9 USE OF STANDARDS IN MANUFACTURING OPERATIONS......Page 211
6.11 SAFETY STANDARDS RELATED TO USE OF EQUIPMENT......Page 217
6.12 RELIABILITY STANDARDS RELATED TO THE USE OF EQUIPMENT......Page 221
6.13 MAINTAINABILITY STANDARDS RELATED TO USE OF EQUIPMENT......Page 229
6.14 WASTE-DISPOSAL STANDARDS......Page 231
6.15 EQUIPMENT LIFE CYCLE STANDARD......Page 232
6.17 STANDARDS RELATED TO MATERIAL-HANDLING EQUIPMENT......Page 238
6.18 FUTURE DIRECTIONS IN THE STANDARDIZATION OF MANUFACTURING EQUIPMENT......Page 240
BIBLIOGRAPHY......Page 244
7.1 PROCESS PLANNING......Page 247
7.4 PROCESS PLANNING FOR A REVOLUTE ROBOT......Page 248
7.4.1 PROCESS PLANNING FOR PARTS IN SUBASSEMBLIES......Page 249
7.4.3 PROCESS PLANNING FOR THE ROBOT ASSEMBLY......Page 250
BIBLIOGRAPHY......Page 350
Part 4: Standards for the Use of Discrete Products......Page 352
8.1 INTRODUCTION......Page 353
8.4 STANDARDS RELATED TO ERGONOMICS OF DISCRETE PRODUCTS......Page 354
8.5 STANDARDS RELATED TO OUTPUT FROM THE DISCRETE PRODUCTS......Page 362
BIBLIOGRAPHY......Page 375
9.1 INTRODUCTION......Page 377
9.3.2 INFORMATION PROCESSING......Page 378
9.4.4 TRACKING CAPABILITIES......Page 379
9.5 HUMAN PERFORMANCE CRITERIA......Page 380
9.6 THE AVAILABILITY AND APPLICATION OF STANDARD INFORMATION......Page 381
BIBLIOGRAPHY......Page 385
Part 5: Support Standards in Design and Manufacturing of Discrete Products......Page 387
10.1 AUTOMATION IN DISCRETE PRODUCTS......Page 388
10.1.3 STANDARDS RELATED TO SENSORS, TRANSDUCERS, AND ACTUATORS......Page 389
10.1.4 DATA COMMUNICATION STANDARDS......Page 392
10.2 QUALITY ASSURANCE......Page 396
10.2.1 QUALITY-ASSURANCE STANDARDS......Page 397
10.3.1 STANDARDS RELATED TO DISASSEMBLY, RECYCLING, AND DISPOSAL......Page 401
10.3.2 STANDARDS RELATED TO ENVIRONMENTAL IMPACT......Page 403
10.4 E-BUSINESS RELATED STANDARDS......Page 405
BIBLIOGRAPHY......Page 406
11.1 MICROPROCESSOR INTERFACING FOR DISCRETE PRODUCTS......Page 408
11.2 INTERFACE CIRCUIT DESIGN......Page 409
11.3.1 USE OF APPLICATION-SPECIFIC STANDARD FOR THE DEVELOPMENT OF CONTROL SOFTWARE......Page 410
11.4 MICROPROCESSOR INTERFACING FOR A COMPUTERIZED NUMERICAL CONTROL MILLING MACHINE......Page 411
11.4.2 SOFTWARE MODULES FOR A COMPUTERIZED NUMERICAL CONTROL MILLING MACHINE......Page 413
11.4.3 USE OF STANDARDS IN DEVELOPING CONTROL SOFTWARE AND HARDWARE FOR COMPUTERIZED NUMERICAL CONTROL MILLING MACHINE......Page 513
BIBLIOGRAPHY......Page 514
A4 DIGITAL CATALOGS FOR ENGINEERING MATERIALS......Page 515
A6 WEB SITES RELATED TO STANDARDS......Page 516