Process Machine Interactions: Predicition and Manipulation of Interactions between Manufacturing Processes and Machine Tool Structures

✍ Scribed by E. Abele, J. C. Aurich, B. -A. Behrens, D. Biermann, C. Brecher, E. Brinksmeier (auth.), Berend Denkena, Ferdinand Hollmann (eds.)

• Publisher: Springer-Verlag Berlin Heidelberg
• Year: 2013
• Tongue: English
• Leaves: 516
• Series: Lecture Notes in Production Engineering
• Edition: 1
• Category: Library

✦ Synopsis

This contributed volume collects the scientific results of the DFG Priority Program 1180 Prediction and Manipulation of the Interactions between Structures and Processes. The research program has been conducted during the years 2005 and 2011, whereas the primary goal was the analysis of the interactions between processes and structures in modern production facilities. This book presents the findings of the 20 interdisciplinary subprojects, focusing on different manufacturing processes such as high performance milling, tool grinding or metal forming. It contains experimental investigations as well as mathematical modeling of production processes and machine interactions. New experimental advancements and novel simulation approaches are also included.

✦ Table of Contents

Front Matter....Pages 1-14
Front Matter....Pages 1-1
Measurement and Test Techniques....Pages 3-27
Modeling and Simulation....Pages 29-51
Adaptive Finite Elements and Mathematical Optimization Methods....Pages 53-77
Front Matter....Pages 79-79
High-Performance Surface Grinding....Pages 81-100
Process Machine Interaction in Pendulum and Speed-Stroke Grinding....Pages 101-119
Simulation of Process Machine Interaction in NC-Shape Grinding....Pages 121-141
Modeling of Process Machine Interactions in Tool Grinding....Pages 143-176
Front Matter....Pages 177-177
HPC - Stability Simulation....Pages 179-201
Development of a Stability Prediction Tool for the Identification of Stable Milling Processes....Pages 203-224
Synthesis of Stability Lobe Diagrams....Pages 225-244
Analysis of Industrial Robot Structure and Milling Process Interaction for Path Manipulation....Pages 245-263
Process Machine Interactions in Micro Milling....Pages 265-284
Numerical Computation Methods for Modeling the Phenomenon of Tool Extraction....Pages 285-308
Dynamic and Thermal Interactions in Metal Cutting....Pages 309-328
Surface Generation Process with Consideration of the Balancing State in Diamond Machining....Pages 329-360
Modeling and Simulation-Based Optimization of a Turning Process....Pages 361-379
Front Matter....Pages 381-381
Advanced Forming Process Model - AFPM....Pages 383-401
Consideration of the Machine Influence on Multistage Sheet Metal Forming Processes....Pages 403-417
Optimization of Tool and Process Design for the Cold Forging of Net-Shape Parts by Simulation....Pages 419-437
Interaction Effects between Strip and Work Roll during Flat Rolling Process....Pages 439-458
Front Matter....Pages 381-381
Increase of the Dimensional Accuracy of Sheet Metal Parts Utilizing a Model-Based Path Planning for Robot-Based Incremental Forming....Pages 459-473
Gear Rolling Process....Pages 475-490
Investigation of the Complex Interactions during Impulse Forming of Tubular Parts....Pages 491-511
Back Matter....Pages 0--1

✦ Subjects

Manufacturing, Machines, Tools; Computational Science and Engineering; Vibration, Dynamical Systems, Control; Machinery and Machine Elements; Appl.Mathematics/Computational Methods of Engineering