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Polyamide Synthesis from 6-Aminocapronitrile, Part 1: N-Alkyl Amide Formation by Amine Amidation of a Hydrolyzed Nitrile

✍ Scribed by Adrianus J. M. van Dijk; Tom Heyligen; Robbert Duchateau; Jan Meuldijk; Cor E. Koning


Publisher
John Wiley and Sons
Year
2007
Tongue
English
Weight
354 KB
Volume
13
Category
Article
ISSN
0947-6539

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✦ Synopsis


Abstract

The synthesis of N‐hexylpentanamide from a stoichiometric amount of pentanenitrile and hexylamine has been studied as a model reaction for the synthesis of nylon‐6 from 6‐aminocapronitrile. The reaction was carried out under mild hydrothermal conditions and in the presence of a homogeneous ruthenium catalyst. For the mild hydrothermal conditions the presence of hexylamine distinctively increases the nitrile hydrolysis compared to the nitrile hydrolysis in the absence of hexylamine. Amine‐catalyzed nitrile hydrolysis mainly produces the N‐substituted amide. A clear product development is observed, consisting of first the terminal amide formation and second the accumulation of N‐hexylpentanamide. With a maximum conversion of only 80 % after 18 h, the nitrile hydrolysis rate at 230 °C is still much too low for nylon‐6 synthesis. Ruthenium dihydride phosphine was therefore used as a homogeneous catalyst, which significantly increases the nitrile hydrolysis rate. At a temperature of 140 °C and with only 0.5 mol % [RuH~2~(PPh~3~)~4~] a 60 % nitrile conversion is already reached within 2 h. Initially the terminal amide is the sole product, which is gradually converted into N‐hexylpentanamide. The reaction has a high initial rate, however, for higher conversions a strong decrease in hydrolysis rate is observed. This is ascribed to product inhibition, which results from the equilibrium nature of the reaction.


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