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Oxide growth and damage evolution in thermal barrier coatings

✍ Scribed by T.S. Hille; S. Turteltaub; A.S.J. Suiker


Publisher
Elsevier Science
Year
2011
Tongue
English
Weight
671 KB
Volume
78
Category
Article
ISSN
0013-7944

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✦ Synopsis


Cracking in thermal barrier coatings (TBC) is triggered by the development of a thermallygrown oxide (TGO) layer that develops during thermal cycling from the oxidation of aluminum present in the bond coat (BC). In the present communication a numerical model is presented that describes the interactive development of the TGO morphology and the fracture processes in TBC systems in a mesh-independent way. The evolution of the TGO-BC mixture zone is described by an oxygen diffusion-reaction model. The partition-of-unity method is employed for the simulation of discrete cracking, where cracks can nucleate and propagate across finite elements at arbitrary locations and orientations. The validity of the model is demonstrated through the analysis of a representative TBC system subjected to a specific thermal cycling process. A parametric analysis demonstrates the sensitivity of the response of the TBC system to the fracture strength of the top coat. The simulation results indicate that cracks appear primarily at the current location of the BC-TGO interface and may nucleate at early stages of thermal cycling. These results are in good agreement with recent experimental observations reported in the literature.


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