Notes for Manufacturing Instructors: From Class to Workshop (Materials Forming, Machining and Tribology)

✍ Scribed by Diego Carou (editor), J. Paulo Davim (editor)

• Publisher: Springer
• Year: 2024
• Tongue: English
• Leaves: 322
• Category: Library

✦ Synopsis

This book offers an extensive guide to the most engaging computer and laboratory sessions for teaching manufacturing engineering topics. It serves as a valuable resource for educators in planning their practical coursework. The book comprises 14 chapters covering a wide range of subjects, including design and simulations, various manufacturing processes such as additive manufacturing, injection molding, forming, machining, casting, and non-conventional machining, as well as process monitoring, metrology, and inspection using computed tomography. It also explores the application of methodologies like the design of experiments and machine learning. These contributions enable both lecturers and students to apply manufacturing engineering theory in real-world scenarios, drawing from the best practices developed in engineering institutions worldwide.

✦ Table of Contents

Preface
Contents
Contributors
Human-Centered Design Through Additive Manufacturing
1 Introduction
2 Background
3 Learning Objectives
4 Resources and Organization
5 Session Development
6 Outcomes
7 Deliverables and Assessment
8 Further Comments
9 Conclusions
References
Enhancing Materials and Manufacturing Education with Materials Databases: A Case Study in Aerospace Engineering
1 Introduction
2 Background
3 Learning Objectives
4 Resources and Organization
5 Session Development
6 Hands-On Exercise: Material Evaluation with CES EduPack
6.1 Level 1 Analysis
6.2 Level 3 (Aerospace) Analysis
7 Outcomes
8 Deliverables and Assessment
9 Conclusions
References
Understanding the Virtual Injection Molding Product Design
1 Introduction
2 Background
3 Learning Objectives
4 Resources and Organization
5 Session Development
6 Outcomes
7 Deliverables and Assessment
8 Conclusions
Bulk Metal Forming Processes: Analytical and Numerical Analysis
1 Introduction
2 Background
2.1 Ideal Work Method
2.2 Elementary Slab Method
3 Learning Objectives
4 Resources and Organization
4.1 Analytical Resources
4.2 Numerical Resources
4.3 Organization
5 Session Development and Outcomes
5.1 Analytical Methods
5.2 Numerical Analysis
6 Deliverables and Assessment
6.1 Project Assignments
6.2 Examples of Results
6.3 Assessments
7 Conclusions and Outlook
References
Polymers Injection Molding, Process & Defects
1 Introduction
2 Background
2.1 Injection Section
2.2 Clamping Section
2.3 Other Components
2.4 Process Details
3 Learning Objectives
4 Resources and Organization
5 Session Development
6 Outcomes
7 Deliverables and Assessment
8 Conclusions
References
Material Extrusion-Based Additive Manufacturing: Experimental Determination of Process Parameters with Influence on Printing Time, Material Consumption, Surface Roughness and Torsional Strength
1 Introduction
2 Background
3 Learning Objectives
4 Resources and Organization
5 Session Development
6 Outcomes
7 Deliverables and Assessment
8 Conclusions
References
Comparison Between the Investment Casting Process (Lost Wax Casting) and Machining (Turning) in Terms of Dimensional Accuracy and Surface Finish
1 Introduction
2 Background
3 Learning Objectives
4 Resources and Organization
5 Session Development
6 Outcomes
7 Deliverables and Assessment
8 Conclusions
References
Monitoring of Cutting Forces in Turning
1 Introduction
2 Background
3 Learning Objectives
4 Resources and Organization
5 Session Development
6 Main Outcomes
7 Assessment and Knowledge Check
8 Conclusion
References
Practical Guide of Project-Based Learning (PBL) Applied to Manufacturing Technology Subject
1 Introduction
2 Background
3 Learning Objectives
4 Resources and Organization
5 Session Development
6 Outcomes
6.1 Conceptual Design
6.2 Detailed Design
6.3 Process Planning
6.4 Execution of the Casting Process
6.5 Conventional Machining Process
6.6 CNC Machining Process
6.7 Inspection Process
7 Deliverables and Assessment
8 Conclusions
References
Cavity Manufacturing of Curvilinear Shapes by EDM: Practical Application Through CAM Machining of Electrodes
1 Introduction
2 Background
3 Learning Objectives
4 Resources and Organization
5 Session Development
5.1 Initial Design Example
5.2 Electrode Design
5.3 Solid Modeling of the Electrode
5.4 Manufacturing Processes of the Electrode
5.5 CAM Simulation
5.6 Post-Processing
5.7 Development of Milling in Machines
5.8 Processes in the EDM Machine
6 Outcomes
7 Deliverables and Assessment
8 Conclusions
Study of Quality Parameters for Abrasive Waterjet Cutting of Metals
1 Introduction
1.1 Evolution of Water Jet Cutting Method
1.2 Advantages and Disadvantages
2 Background
2.1 Water Filtering Subsystem
2.2 Ultrahigh Pressure Subsystem
2.3 Jet Formation Subsystem
2.4 The Catcher Tank
2.5 Abrasive Material Dosing System
2.6 The Motion System
2.7 Abrasive Materials Utilized for AWJ
2.8 Kerf Geometry
2.9 AWJ Process Parameters
3 Objectives
4 Resources and Organization
4.1 AWJ Machine
4.2 Material Processed
4.3 The Part
5 Session Development
5.1 Turn On/Off the AWJ Cutting Machine
5.2 Job Creation
6 Outcomes
6.1 Dimensional Accuracy
6.2 Contour Defects
6.3 Kerf Angle
6.4 Kerf Surface Aspect
7 Deliverables and Assessment
7.1 Quiz—Knowledge Testing
7.2 Quiz Answers
7.3 Measurement Results
8 Conclusions
References
Introduction to Computed Tomography: Application to the Inspection of Material Extruded Tensile Testing Specimens
1 Introduction
2 Background
3 Learning Objectives
4 Resources and Organisation
5 Session Development
6 Outcomes
7 Deliverables and Assessment
8 Conclusions
References
Optimization of the Turning Process by Means of Machine Learning Using Published Data
1 Introduction
2 Background
3 Learning Objectives
4 Resources and Organization
5 Session Development
5.1 Data Analysis
5.2 Feature Engineering
5.3 Feature Selection
5.4 Classification
5.5 Hyperparameter Optimization
5.6 Evaluation
6 Outcomes
7 Deliverable and Assessment
8 Conclusions
References
Creating Accessible Interactive Training Materials in Manufacturing Engineering
1 Introduction
2 Creating Accessible/Digital Training Materials
2.1 Creating Online Training Materials in Manufacturing Engineering to Develop Effective Training Materials
2.2 The Development of a Technical Sign Language Repertoire (TSLR)
3 The Importance of Utilizing Plain Language
4 Recording and Displaying Sign Language Materials
4.1 The Art of Sign Language Narration
4.2 The Collaborative Power of the Sign Language Coach and Team
4.3 Technical Recommendations
4.4 Recording and Video Capture
5 Designing for Inclusive Accessibility: Considerations for Creating Mobile App Interfaces
5.1 Choosing the Right Training Delivery Method
5.2 Selecting the Ideal Training Delivery Platform
5.3 Enhancing Engagement with Interactive Features
5.4 Inclusive Accessibility Design
5.5 Exploring the Dimensions of Inclusive Accessibility
5.6 Misconceptions About Design Elements
5.7 A Shift in Design Perspective
5.8 Diversity Within the Deaf and Hard-of-Hearing Audience
6 Creating Assessment Materials
6.1 Language(s) to Be Used and Sensitivity to Language Structures
6.2 The Process and Team for Developing Assessment Materials
6.3 Steps in Developing Measurement and Assessment Materials
7 Conclusions
References
Index