Abstract
BACKGROUND: UASB (upflow anaerobic sludge blanket) bioreactors have the distinct advantage that they do not demand support particles and provide a high rate of bioconversion even with high strength feedstocks. Although apparently simple in construction, the performance analysis of these reactors involves a high degree of mathematical complexity. Most simulation models reported in the literature are rudimentary in nature as they involve gross approximations. In the present paper, two multiparameter simulation packages are presented that make no simplifying assumptions and hence are more rigorous in nature.
RESULTS: The first package assumes the sludge bed to be a plug‐flow reactor (PFR) and the sludge blanket to be an ideal continuous stirred tank reactor (CSTR). The second package equates the reactor to a plug flow dispersion reactor (PFDR), the axial dispersion coefficient however being a function of axial distance. The three phase nature of the sludge blanket has been considered and the variation of gas velocity in the axial direction has been taken into account. Three different kinetic equations have been considered. Resistance to diffusion of substrate into sludge granules has been accounted for by incorporating appropriately defined effectiveness factors. The applicability of simulation packages developed has been ascertained by comparing with real‐life data collected from industrial/pilot plant/laboratory UASB reactors. The maximum deviation observed is ± 15%.
CONCLUSIONS: Although the software packages developed have high computational load, their applicability has been successfully ascertained and they may be recommended for design and installation of industrial UASB reactors and also for the rating of existing installations. Copyright © 2008 Society of Chemical Industry