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Modeling micro-end-milling operations. Part I: analytical cutting force model

✍ Scribed by W.Y. Bao; I.N. Tansel


Publisher
Elsevier Science
Year
2000
Tongue
English
Weight
459 KB
Volume
40
Category
Article
ISSN
0890-6955

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✦ Synopsis


A new analytical cutting force model is proposed for micro-end-milling operations. The model calculates the chip thickness by considering the trajectory of the tool tip while the tool rotates and moves ahead continuously. The proposed approach allows the calculation of the cutting forces to be done accurately in typical micro-end-milling operations with very aggressively selected feed per tooth to tool radius (f t /r) ratio. The difference of the simulated cutting forces between the proposed and conventional models can be experienced when f t /r is larger than 0.1. The estimated cutting force profile of the proposed model had good agreement with the experimental data.


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