Materials Design and Applications III

✍ Scribed by Lucas F. M. da Silva

• Publisher: Springer Nature
• Year: 2021
• Tongue: English
• Leaves: 266
• Category: Library

✦ Synopsis

This book offers selected contributions to fundamental research and application in designing and engineering materials. It focuses on mechanical engineering applications such as automobile, railway, marine, aerospace, biomedical, pressure vessel technology, and turbine technology. This includes a wide range of material classes, like lightweight metallic materials, polymers, composites, and ceramics. Advanced applications include manufacturing using the new or newer materials, testing methods, and multi-scale experimental and computational aspects.

✦ Table of Contents

Preface
Contents
Part I Metals
1 Mechanical Testing of Extruded Magnesium for the Development of Automobile Seat Frame Structures
1.1 Introduction
1.2 Characterization at Coupon Level
1.3 Validation at Profile Level
1.4 Integration into Concept with Friction Stir Welding
1.5 Conclusion
References
2 Failure Modes of Anodized Automotive Aluminum Alloys: A Review
2.1 Introduction
2.2 Failure Modes
2.2.1 Surface Failure Modes
2.2.2 Mechanical and Tribological Failure Modes
2.3 Conclusion
References
3 Virtual Crack Closure as a Method for Calculating Stress Intensity Factor of Cracks in Metallic Specimens
3.1 Introduction
3.2 Theoretical Background
3.2.1 Virtual Crack Closure Formulation for 2D FE Model
3.3 Specimen Test Cases
3.3.1 Analytical Expressions for Calculation of Stress Intensity Factors
3.3.2 Finite Element Models
3.4 Computer Algorithm for SIF Calculation
3.5 Results and Discussion
3.5.1 Edge-Cracked Tension Plate
3.5.2 Plate with Center Crack
3.5.3 C(T) Specimen
3.6 Conclusion
References
4 Multiscale Modeling for Residual Stresses Analysis of a Cast Super Duplex Stainless Steel
4.1 Introduction
4.2 Experimental Procedure
4.3 Results and Discussion
4.4 Conclusions
References
Part II Composites
5 Phono-Absorbent Behavior of New Fiberglass Plates from Mixed Plastic Material Wastes
5.1 Introduction
5.2 Experimental Part
5.2.1 Materials
5.3 Methods
5.3.1 Sound Absorption Test
5.3.2 Surface Morphology
5.4 Result and Discussions
5.4.1 Results of the Phono-Absorption Test
5.4.2 Results for Surface Morphology
5.5 Conclusions
References
6 Methodology to Simulate Veneer-Based Structural Components for Static and Crash Load Cases
6.1 Introduction
6.2 Properties of Veneer and Veneer-Based Components
6.2.1 Properties of Veneer
6.2.2 Properties of Veneer-Based Layered Composites
6.3 Modeling of Veneer-Based Layered Composites
6.3.1 Finite Element Method and Solver LS-Dyna
6.3.2 Material Model *MAT054
6.3.3 In-Plane Properties
6.3.4 Out-of-Plane Properties
6.4 Simulation of Generic Veneer-Based Components
6.4.1 Calibration Through Quasi-Static Three-Point Bending Flexural Test (3PB)
6.4.2 Validation Through Quasi-Static 3PB with Boundary Conditions
6.4.3 Expansion of Dynamic Behavior Through High-Speed 3PB with Boundary Conditions
6.5 Summary
References
7 Numerical Simulation of Impact Behaviour of Multi-cell Thin-Walled Structures with Configurable Thermal Trigger Design
7.1 Introduction
7.2 Numerical Models
7.3 Results and Discussion
7.4 Conclusions
References
8 Stiffness and Damping Properties of a Composite Beam Design
8.1 Introduction
8.2 Materials and Methods
8.3 Results and Discussion
8.4 Conclusions
References
Part III Additive Manufacturing
9 Combining Structural Optimization Solutions Using FFF Manufacturing
9.1 Introduction
9.1.1 Topology Optimization Approaches
9.1.2 Natural Neighbour Radial Point Interpolation Method
9.1.3 3D Printing
9.1.4 Objective
9.2 Materials and Methods
9.2.1 Simulation Model
9.2.2 3D Printing
9.2.3 Mechanical Tests
9.3 Results
9.3.1 Topology Optimization Results
9.3.2 Abaqus
9.4 Discussion
9.5 Conclusion
References
10 Machinability Study of Polymeric Parts Fabricated by Additive Manufacturing Under a Dry Milling Process
10.1 Introduction
10.2 Materials and Methods
10.2.1 Equipment and Materials Set-Up
10.2.2 Optimal Conditions Determination
10.2.3 Machinability Index Development
10.3 Results and Discussion
10.4 Conclusions
References
11 Mechanical Characterization of 3D Printed Specimens
11.1 Introduction
11.2 Materials and Methods
11.2.1 Materials Tested
11.2.2 Printing Orientation
11.2.3 Experimental Setup
11.2.4 Equipment Used
11.3 Experimental Results
11.3.1 PLA
11.3.2 PC
11.3.3 TPU
11.3.4 Comparison with Commercially Available Bulk Materials
11.4 Conclusions
11.5 Future Work
References
Part IV Tribology
12 Microstructure and High-Temperature Oxidation Behavior of ZrB2–ZrO2–MoSi2–Al Coatings for the Protection of Carbon/Carbon Composites
12.1 Introduction
12.2 Experimental
12.3 Results and Discussion
12.4 Conclusions
References
13 Attempts to Increase the Adhesion of Boron Nitride Coatings to Sintered Carbides Blades
13.1 Introductory Notes
13.1.1 Boron Nitride and Its Possible Applications
13.1.2 Adhesion Measurement Method Selection
13.1.3 Basic Assumptions and the Role of Substrate Preparation Before Coating Deposition
13.2 Conditions of Investigations
13.2.1 The Method Used and the Conditions for the Production of Boron Nitride
13.2.2 Test Stand for Adhesion Measurement
13.2.3 Substrate Preparation Procedures
13.2.4 Conditions of Complementary and Verification Tests
13.2.5 Application of the Profilometer in Adhesion Tests
13.3 Results of Tests on Adhesion
13.3.1 Basic Research Results
13.3.2 Results of Comparative and Verification Tests
13.4 Conclusions
References
14 Microstructure, Hardness, Wear and Corrosion Resistance of Heat-Treated 7075 Aluminum Alloy Casting Mahmoud Tash
14.1 Introduction
14.2 Materials and Methodology
14.3 Results and Discussion
14.3.1 Thermal Analysis
14.3.2 Microstructure of AA7075 Alloy
14.3.3 Macro and Micro Hardness of AA7075 Alloy
14.3.4 Wear Resistance of AA7075 Alloy
14.3.5 Corrosion Resistance
14.4 Conclusions
References
Part V Forming
15 Numerical Simulation of a Cylindrical Cup Test for Validation of Anisotropic Materials Using Non-associated Flow Rule
15.1 Introduction
15.2 Non-associated Flow Rule Formulation
15.2.1 Hill’48 Yield Function
15.3 Material Mechanical Behavior
15.4 Cylindrical Cup Drawing Test
15.4.1 Cup Height Evolution, Equivalent Stress and Strain Contours
15.4.2 Wall Thickness Strain Distribution
15.5 Conclusions
References
16 An Integrated Methodology for HER Determination in Hole Expansion Test
16.1 Introduction
16.2 Methodology
16.2.1 Test Setup
16.2.2 Hole Diameter Measurement Algorithm
16.3 Experimental Tests
16.3.1 Results and Discussion
16.4 Conclusions
References
Part VI Joining
17 Prediction of Tensile Shear Strength of Resistance Spot Welded AA 5052 Using Regression Analysis Model
17.1 Introduction
17.2 Materials and Method
17.2.1 Materials
17.2.2 Resistance Spot Welding Process
17.2.3 Tensile Shear Strength Test
17.2.4 Weld Nugget Measurement
17.2.5 Development of the Model
17.3 Results and Discussion
17.3.1 Experimental Data for Weld Nugget and Tensile Shear Strength
17.3.2 Regression Model
17.3.3 Variations of the Parameters with the Tensile Shear Strength of the Resistant Spot Welds
17.3.4 Confirmation Test
17.4 Conclusion
References