Abstract
Liquid‐phase mixing is a common operation, often performed in vessels using mechanically rotating impellers. To enhance axial mixing the vessels are generally equipped with baffles; however, in industries where cleaning the vessel interior is a major concern, i.e. food and pharmaceuticals, and crystallization, where baffles can disturb particle growth, unbaffled vessels are preferred. One method of agitation in unbaffled vessels is an impeller that periodically changes either the direction or rate of rotation: so‐called unsteady rotation. For use in an enhanced agitation vessel, an agitation technology using an unsteady forward–reverse rotating impeller in an unbaffled vessel was investigated. Such unsteady agitation is expected to enhance mixing. However, knowledge of the liquid flows in such an apparatus remains elusive. Thus an aim of this work was to characterize the circulation flow in such a system. Circulation by a disk turbine impeller with six flat blades was studied through examination of tracer particle trajectories. Images showing flow patterns with the forward–reverse rotating impeller resembled those obtained with a unidirectionally rotating impeller in a baffled vessel. The pattern was characterized by a circulation loop whose pathway exits from the impeller rotational region and returns to that region past the wall and bottom of the vessel. Time‐series particle tracking velocimetry (PTV) images obtained during one forward–reverse rotation of the impeller showed that the flow near the vessel wall reduced the periodic fluctuation downstream and that a flow that was almost independent of time was induced near the vessel bottom. For the flow from the bottom to the impeller, unsteadiness was provided by proximity to the impeller. Based on the intensity distribution of the unsteady flow produced by this type of forward–reverse rotating impeller within the vessel, the unsteady flow was shown to have the potential to reach the region near the vessel wall. Copyright © 2010 Society of Chemical Industry