Intelligent Manufacturing and Mechatronics: Proceedings of SympoSIMM 2021 (Lecture Notes in Mechanical Engineering)

✍ Scribed by Mohd Najib Ali Mokhtar (editor), Zamberi Jamaludin (editor), Mohd Sanusi Abdul Aziz (editor), Mohd Nazmin Maslan (editor), Jeeferie Abd Razak (editor)

• Publisher: Springer
• Year: 2022
• Tongue: English
• Leaves: 579
• Category: Library

✦ Synopsis

This book presents the proceedings of SympoSIMM 2021, the 4th edition of the Symposium on Intelligent Manufacturing and Mechatronics. Focusing on “Strengthening Innovations Towards Industry 4.0”, the book is divided into five parts covering various areas of manufacturing engineering and mechatronics stream, namely, intelligent manufacturing and artificial intelligence, Instrumentation and control, design modelling and simulation, process and machining technology, and smart material. The book will be a valuable resource for readers wishing to embrace the new era of Industry 4.0.

✦ Table of Contents

Preface
Organizing Committee
Patron
Advisors
Chairman
Vice Chairmen
Secretary
Treasurer
Technical
ICT and Website
IEEE Advisors
Registration, Souvenirs and Banquet
Sponsorship
Promotion and Publishing
Logistic
Floor Managers
Contents
List of Contributors
Intelligent Manufacturing and Artificial Intelligence
Development of a Posture Corrector Device with Data Analysis System
1 Introduction
2 Methodology
2.1 Microsensor Technique
2.2 Computer Vision Technique
3 Results
3.1 Verification and Test Results for Microsensor Technique
3.2 Verification and Test Results for Computer Vision Technique
3.3 Comparison of Microsensor Technique and Computer Vision Technique
4 Conclusion
4.1 Future Works
References
Automated Modulated Parameter Implementation Using Neural Network for Enhancement of Paint Spray
1 Introduction
2 Methodology
3 Results and Discussions
3.1 Number of Neurons for ANN Model
3.2 ANN Model
4 Conclusion
References
A Novel Voice-Activated Smart Irrigation System Implementation and Analysis Using Internet of Things
1 Introduction
2 Previous Work
3 Proposed Approach
3.1 Node MCU ESP8266
3.2 Temperature and Humidity Sensor
3.3 Soil Moisture Sensor
3.4 How It Works
4 Implementation and Results
5 Conclusion
6 Future Work
References
Conceptual Design of Cloud-Based Data Pipeline for Smart Factory
1 Introduction
2 Literature Review
3 System Development
4 System Functions
5 System Behaviour
6 Cloud-Based Data Pipeline
7 Application Example: Predictive Maintenance (PdM)
8 Conclusion
References
The Optimization of the Halophilic Cellulase Production: A 3-2-1 Multilayer Perceptron Artificial Neural Network Approach
1 Introduction
2 Research Methodology
3 Results and Discussion
4 Conclusion
References
Environmental Visual Features Based Place Recognition in Manufacturing Environment
1 Introduction
2 Environmental Visual Features
2.1 Color Features
2.2 Shape Features
2.3 Neural Network
3 Methodology
4 Result and Discussion
5 Conclusion
References
Comparison of Sampling Methods for Rao-Blackwellized Particle Filter with Neural Network
1 Introduction
2 Previous Works
3 Methodology
3.1 Map Update with Neural Network
3.2 Grid-Based SLAM Algorithm
4 Results and Analysis
4.1 Experiment Setup
4.2 Experiment Results
4.3 Analysis
5 Conclusion and Future Works
References
Instrumentation and Control
Performance Analysis of Conditional Integrator in NPID Controller as Cutting Force Compensator for Machine Tools Application
1 Introduction
2 Methodology
2.1 Simulation Setup
2.2 Cutting Force Analysis
2.3 Control Mechanism Design
3 Results and Discussions
4 Conclusion
References
Experimental Investigation on Acoustic Energy Conversion Using Single and Double PZT Film by Modified Resonator
1 Introduction
2 Methodology
2.1 Physics of Sound Energy Conversion
2.2 PZT Film Description
2.3 Geometry
2.4 Experimental Setup
3 Results and Discussion
3.1 Experimental Results
4 Conclusions
References
Low-Cost Air Quality Monitoring Platform Using Flying Wing Drone
1 Introduction
2 Literature Review
3 Methodology
4 Results and Discussions
4.1 Air Flow Test Without Smoke
4.2 Air Flow Test with Smoke
5 Conclusion
References
Design and Analysis of Modified Nonlinear PID Controller for Disturbance Suppression in Machine Tools
1 Introduction
2 System Modelling
3 Design of Controllers
3.1 PID Controller
3.2 NPID Controller
3.3 Modified NPID Controller
4 Results and Discussion
4.1 Tracking Error Reduction
4.2 Cutting Force Rejection
5 Conclusion and Future Recommendations
References
Enhance Ride Comfort and Road Handling on Active Suspension System by PSO-Based State-Feedback Controller
1 Introduction
2 System Description
2.1 Quarter-Car Suspension Model
2.2 Road Excitation Model
3 Controller Design
3.1 Performance Index as a Cost Function in Active Suspension System
3.2 State Feedback Control for Vibration Control
3.3 PSO Algorithm for Tuning State Feedback Gain Controller
4 Simulation Results and Discussion
4.1 Single Bump Road Profile Response
4.2 Sinusoidal Waveform Response
4.3 Chirp Response
5 Conclusions
References
The Development of Underwater Crawler Attachment for Remotely Operated Underwater Vehicle
1 Introduction
2 Literature Review
3 Methodology
4 Result and Discussion
4.1 Movement Test
4.2 Obstacle Test
5 Conclusion
References
Analysis and Development of a Self-dimming Traffic Light System
1 Introduction to Traffic Light System
2 Literature Review
2.1 Past Works/Previous Research
2.2 Fundamental Electronics Theory
3 Methodology
3.1 Dimming Circuit Implementation
3.2 Dimming Circuit with Sequence
3.3 Current Detection
3.4 Fault Detection Using Blink Circuit
3.5 Humidity and Temperature Detection
4 Results, Analysis and Discussion
4.1 The Current Reading for LED Traffic Light
References
Pressure Analysis in Water Hydraulics Machine: Continuous and Intermittent Extrusion Cycle in Dough Extrusion
1 Introduction
2 Methodology
3 Results and Discussion
3.1 Continuous Extrusion Cycle
3.2 Intermittent Extrusion Cycle
4 Conclusion
References
Investigation on Disturbance Force Compensation via State Observer Design and Cascade P/PI Controller Approach
1 Introduction
2 System Setup
3 Controller and State Observer Design
3.1 Cascade P/PI
3.2 State Observer
4 Results and Discussion
5 Conclusion
References
Review of Recent Grid Synchronization Techniques and Phase-Locked Loops for Power Converters
1 Introduction
2 PLL Description and Working
3 Review of Recent Trends in PLLs and Other Grid Synchronization Techniques
4 Conclusion
References
Fuzzy Logic Approach to Fire Monitoring and Warning System Design
1 Introduction
2 Implementing Fuzzification
2.1 Membership Function of Output Fire-Chances
2.2 Defining Fuzzy Rules
3 Result and Discussion
4 Conclusion
References
Pressure Analysis in Water Hydraulics Machine: Dough and Aluminum Beverage Can Compression Test
1 Introduction
2 Literature Review
3 Methodology
4 Results and Discussion
4.1 Pressure Analysis on Continuous Compression Test at 6 Bar System Pressure
4.2 Pressure Analysis on Continuous Compression Test at 9 Bar System Pressure
4.3 Pressure Analysis on Continuous Compression Test at 12 bar System Pressure
4.4 Pressure Analysis on Continuous Compression Test at 15 bar System Pressure
5 Conclusion
References
Performance Evaluation of Intelligent Fire Alarm System with Multi Data Fusion Sensor by Using IoT Platform
1 Introduction
2 Related Works
3 Materials and Methods
3.1 System Design Overview
3.2 Hardware System Design
3.3 Software Design
3.4 Experimental Setup
4 Results and Discussion
5 Conclusions and Future Tasks
References
Design and Development of Handheld Soil Assessment by Using Ion-Selective Electrode for Site-Specific Available Potassium in Oil Palm Plantation
1 Introduction
2 Related Works
3 Method and Materials
3.1 Data Acquisition System
3.2 Potassium Based Ion-Selective Electrode Sensor
3.3 Soil Electrical Conductivity Measurement
3.4 Initial Calibration Analysis
3.5 Soil Sensor Data Analysis
3.6 Soil Sampling Method
4 Result and Discussion
4.1 ISE Sensor Analysis
4.2 Soil Sampling Data Analysis
4.3 Soil Mapping Analysis
5 Conclusion
References
Performance Evaluation of Energy Harvesting Method for Wireless Charging System in Wearable Travel Aid Device for Visually Impaired Person
1 Introduction
2 Related Works
2.1 Developed Wearable Travel Aid Device
2.2 Energy Harvesting System
2.3 Energy Harvesting Device
3 Method and Materials
4 Experimental Result and Discussion
4.1 Comparison Between the Best Type of Energy Harvester
4.2 Comparison for Photovoltaic, PD, and RF in a Series Configuration
4.3 Comparison for Peltier, Photovoltaic, PD, And RF in a Parallel Configuration
4.4 Best Configuration for Energy Harvesting Method
5 Conclusions
References
Design and Application of ST-SMC Controller for Position Control of a Milling Table
1 Introduction
2 System Setup
3 Super Twisting Sliding Mode Controller
3.1 Switching Function
3.2 Control Law
4 Results and Discussion
5 Conclusion
References
Design, Modelling and Simulation
Lean Manufacturing Design of a Two-Sided Assembly Line Balancing Problem Work Cell
1 Introduction
2 Manufacturing: Lean and Just-In-Time
3 Assembly Line Balancing
4 Methods and Materials
4.1 Heuristic Method of Line Balancing
4.2 Experimental Techniques
5 Results and Discussion
5.1 Measures of Line Balancing
5.2 Experimentation Observation
6 Conclusions
References
Partial Transmit Sequence (PTS) Optimization Using Improved Harmony Search (IHS) Algorithm for PAPR Reduction in OFDM
1 Introduction
2 Related Works
2.1 Peak-To-Power Average Ratio (PAPR)
2.2 Partial Transmit Sequence (PTS)
2.3 Harmony Search (HS) Algorithm
2.4 Improved Harmony Search (HS) Algorithm
3 Methodology
3.1 Implementation of Parameters
3.2 Partial Transmit Sequence Implementation
3.3 Improved Harmony Search (IHS) Implementation
4 Results and Discussion
4.1 Simulation Result with Different Number of Subcarriers
4.2 Simulation Result with Different Number of Iterations
5 Conclusion
References
Ergonomics Study of Standing Work Postures in Assembly Process at Small Medium Industry Manufacturing Company
1 Introduction
2 Methodology
2.1 Participants
2.2 Body Symptoms Survey
2.3 RULA Analysis
2.4 Takt Time Calculation
3 Results
3.1 RULA Analysis at Current Workstation 1
3.2 RULA Analysis at Proposed Workstation 1
3.3 RULA Analysis for at Current Workstation 2
3.4 RULA Analysis at Proposed Workstation 2
3.5 RULA Analysis at Current Workstation 3
3.6 RULA Analysis at Proposed Workstation 3
3.7 Analysis of Takt Time and Productivity
4 Conclusion
5 Recommendation
References
Safety Helmet Head Impact Monitoring System Using Long Range (LoRa) Communication for Mining Industry
1 Introduction
2 Literature Review
2.1 Importance of Head Protection
2.2 Head Injuries in Industries
3 Methodology
3.1 Component Selection
3.2 Internet of Things Dashboard Design
3.3 Functionality Test
3.4 Alarm Based on Pushbutton
4 Result, Analysis and Discussion
4.1 Alarm Based on Impact Detection
4.2 Alarm Based on Pushbutton
5 Conclusion
References
Computational Analysis of Tool Geometry Effect on Cutting Process in Turning of AISI 1020 Steel
1 Introduction
2 Finite Element Analysis Input Parameters
3 Results and Discussion
3.1 Effect of Rake Angle
3.2 Effect of Relief Angle
3.3 Effect of Cutting Edge Radius
4 Conclusions
References
Structural Vibration Study of a New Concept Intelligent Rubber Tapping Machine
1 Introduction
2 Materials and Method
2.1 Conceptual Design of Intelligent RTM
2.2 Structural Vibration Analysis
3 Results and Discussion
3.1 Modal Analysis
3.2 Transient Analysis
4 Conclusion
References
Study of Long Range (Lora) Network Coverage for Multi Areas
1 Introduction
2 Research Background
2.1 IoT Communication Systems
2.2 Low-Power Wide-Area Network (LPWAN)
2.3 Different Between LoRa and LoRaWAN
3 Methodology
3.1 Experimental Setup
3.2 Topology Testing
3.3 Elevation Testing
3.4 Dynamic Motion Testing
4 Result and Analysis
4.1 Open Space
4.2 Residential Area
4.3 Elevation
4.4 Dynamic Motion
5 Conclusion
References
Simulation Experiments of Pipe Network and Pumps for Application of Fertigation System Using MATLAB Simscape
1 Introduction
2 System Model
2.1 Experiment’s Set up
3 Result and Discussions
4 Conclusion
References
Manual Material Handling Assessments Towards the Working Comfort in an Automotive Manufacturing Company
1 Introduction
2 Methodology
3 Results of Observation and RULA Analysis
4 Intervention Agenda on Reducing the MSDs Related Injuries During Manual Material Handling
5 Conclusion
References
Conceptual Architecture Development of Virtual Reality – Motion Capture System to Analyze Accessibility and Clearance in Front-End Engineering Design Process: An Exploratory Study
1 Introduction
2 Methodology
2.1 Overview
2.2 Problem Identification
2.3 Architecture Development
2.4 Preliminary Validation
3 Results
3.1 Problem Identification
3.2 Architecture Development
3.3 Preliminary Validation
4 Discussion
5 Conclusion
References
Nonlinear Control of Hexarotor System Using Proportional Derivative Sliding Mode Controller (PD-SMC)
1 Introduction
2 Mathematical Modelling
3 Sliding Mode Control (SMC)
4 Simulation Results
5 Conclusion
References
Aerial Based Traffic Tracking and Vehicle Count Detection Using Background Subtraction
1 Introduction
2 Literature Review
3 Methodology
3.1 Datasets for Traffic Analysis
3.2 Software Setup
3.3 Centroid Tracking Algorithm
4 Results and Discussion
4.1 Results from NTebal1 Dataset
4.2 Results from NTebal2 Dataset
4.3 Results from Jawi1 Dataset
5 Conclusion and Future Works
References
Simulating Solitary Foraging Behaviour of Chimpanzee in Hunting Red Colobus Monkeys Using Agent-Based Modelling Approach
1 Introduction
2 Methodology
3 Results and Discussions
3.1 Analyses of Task 1
3.2 Analyses of Task 2
3.3 Analyses of Task 3
3.4 Analyses of Task 4
4 Conclusion
References
Design of Drilling Mechanism for Aquilaria Tree Climbing Modular Robot
1 Introduction
2 Methodology
2.1 Conceptual Design
2.2 Circuit Diagram
3 Results and Discussion
3.1 Drilling Mechanism
3.2 Power Consumption
3.3 Discussion
4 Conclusion
References
Process and Machining Technology
Review on Experimental Design, Process Parameters and Responses of Compression Moulding Process
1 Introduction
2 Input Parameters and Responses
3 Design of Experiment (DOE)
4 Conclusion
References
Tool Life and Surface Roughness of Inconel 718 During End Milling Under Dry, Chilled Air and Chilled MQL
1 Introduction
2 Experimental Work
3 Result and Discussion
3.1 Tool Life and Wear Mechanism
3.2 Surface Finish
4 Conclusion
1. References
Application of Lean Manufacturing Tools: The Impact on Kaizen and Product Defection in Packaging Companies
1 Introduction
2 Quality Standard Kaizen
2.1 4M (Method, Man, Material, and Machine)
2.2 5S (Sort, Shine, Set in Order, Standardize, and Sustain)
2.3 PDCA (Plan, Do, Check, and Act)
2.4 Fishbone Diagram
3 Methodology
3.1 Conceptual Framework
3.2 Sample and Data
4 Results and Discussions
4.1 Descriptive Statistics
4.2 Multiple Regression Analysis
5 Conclusions
References
The Utilisation of Kansei Engineering in Designing Conceptual Design of Oil Spill Skimmer
1 Introduction
2 Review on Kansei Engineering
3 Framework of Kansei Engineering
3.1 Step 1: Collection of Kansei Words
3.2 Step 2: Setting of Semantic Differential (SD) Scale
3.3 Step 3: Collection of Product Sample
3.4 Step 4: A List of Item/category Classification
3.5 Step 5: Questionnaire Evaluation
3.6 Step 6: Analysis of Data Using Partial Least Squares (PLS)
4 Conclusion
References
A Study on Post Processor for 5-Axis CNC Milling via CAD/CAM System
1 Introduction
2 Methodology
3 Result and Discussion
4 Conclusion
References
Development of Image-Based Drill Bit Wear Detection System for Drilling Application
1 Introduction
2 Prototype Development
2.1 Experimental Setup
2.2 Image Analysis on the Visual Inspection System
2.3 Image Pre-processing
2.4 Image Processing
2.5 Edge Detection
3 Results and Discussions
3.1 Results of Non-wear and Wear Drill Bit
3.2 Experimental Results
3.3 Tool Life Cycle Results
4 Conclusions
References
Review on Turning Process Parameters, Responses and Experimental Method of AISI 1045 Carbon Steel
1 Introduction
2 Turning Process Parameters and Responses
3 Experimental Method
4 Conclusion
References
Dimensional Error Evaluation of Five-Axis Flank Strategies for an Angled Thin-Walled Pocketing: Aerospace Part
1 Introduction
2 Methodology
2.1 CAD Model Preparation
2.2 CAM Program Preparation and Cutting Strategy
2.3 Dimensional Error Evaluation
3 Result and Discussion
4 Conclusion
References
A Review on the Influence of Heat Treatment on the Fracture Strength and Microstructure of Zirconia Dental Restorations
1 Background
2 Heat Treatment
2.1 Temperature and Methods
2.2 Influence of Heat Treatment on Fracture Strength and Microstructure
3 Discussion
4 Conclusion
References
Influence of Humidity on the Tensile Strength of 3D Printed PLA Filament
1 Introduction
2 Materials and Method
3 Results and Discussion
4 Conclusion
References
Smart Material
Single Fibre Strength Test on Rattan as Natural Fibres
1 Introduction
1.1 Single Fibre Test Towards Natural Fibres
1.2 Sample Selection for Testing
2 Methodology
3 Results and Discussion
4 Conclusions
References
Structural, Morphological and Electrochemical Analyses of Graphene/Molybdenum Disulfide Supercapacitor
1 Introduction
2 Methodology
2.1 Electrode Preparation
2.2 Electrochemical Performance of Graphene/MoS2Electrodes
3 Results and Discussion
3.1 Structural and Morphological Properties of 75G:25MoS2
3.2 Electrochemical Performance of G/MoS2Electrodes
4 Conclusions
References
Brief Review on Potential Production of Plastic Waste Concrete Aggregates Using Water-Assisted Melt Compounding
1 Introduction
2 Materials
2.1 Types of Thermoplastic Waste
2.2 Plastic Aggregates for Concrete
3 Processing
3.1 Existing Processing Method of Plastic Concrete Aggregates
3.2 Potential of Water-Assisted Compounding
4 Conclusions
References
Physical Characteristics of Polyaniline-Graphene Nanoplatelets (PANI/GNPs) via Oxidation Polymerization of Aniline
1 Introduction
2 Experimental
2.1 Reagents and Apparatus
2.2 Synthesis of PANI/GNPs-DBSA
2.3 Material Characterization
3 Result and Discussion
3.1 FTIR Analysis
3.2 XRD Analysis
3.3 RAMAN Analysis
4 Conclusion
References
Tensile Strength, Fractograph and Microstructure of Aluminium Alloy (Al-Si) Reinforced by Nickel Oxide (NiO) at Various Temperature of Stir Casting Method
1 Introduction
2 Experimental Details
3 Result and Discussion
4 Conclusion
References
Synthesis and Characterization of Cobalt Oxide Powder with Sintering Duration Variation by Sol-Gel Method
1 Introduction
2 Materials and Method
3 Result and Discussion
4 Conclusion
References
Author Index