Influence of clamping conditions on distortion during heating of bearing rings
β Scribed by H. Surm; F. Hoffmann
- Book ID
- 102505075
- Publisher
- John Wiley and Sons
- Year
- 2009
- Tongue
- English
- Weight
- 317 KB
- Volume
- 40
- Category
- Article
- ISSN
- 0933-5137
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β¦ Synopsis
Abstract
In experimental examinations, the change in roundness deviations of bearing rings due to quench hardening was exclusively determined by the used clamping technique during turning, which led to a characteristic manufacturing residual stress state. In the present paper, the influence of manufacturing residuals stresses on distortion was studied by means of finite element analysis. Therefore, a typical residual stress distribution in a bearing ring after machining was generated in a first simulation procedure. The calculated residual stress profiles were in good agreement with XRDβmeasurements. In a second step, a homogeneous heating up to transformation temperature A~c1~ was simulated. Stress relief can be attributed to local plastic deformation if the local equivalent stress approached the temperature dependent yield strength. Rearrangement of stresses in the complete ring can be correlated to temperature dependent change in roundness deviation. From the comparison of the simulated roundness deviation with experimental results, it could be concluded that plastic deformation by stress relief during heating could be a significant distortion mechanism regarding the roundness deviation of bearing rings.
π SIMILAR VOLUMES
Results from turning experiments addressing residual stresses and workpiece distortion are presented in this paper. The influence of cutting speed, depth of cut, feed and nose radius on roundness of 100Cr6 (SAE 52 100) rings was analysed. Additionally two different clamping techniques were used. The
Bearing rings produced in two different manufacturing chains have been investigated in terms of residual stress relaxation behavior during heating. Cold rolled rings present almost constant compressive residual stresses at the external periphery and completely affected cross sections. Machined rings