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Increase of gold–Teflon FEP joint strength by removal of deposited aluminum prior to gold deposition for electret applications

✍ Scribed by R. F. Roberts; F. W. Ryan; H. Schonhorn; G. M. Sessler; J. E. West


Publisher
John Wiley and Sons
Year
1976
Tongue
English
Weight
673 KB
Volume
20
Category
Article
ISSN
0021-8995

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✦ Synopsis


Abstract

A new method is described for bonding gold to Teflon FEP, yielding high joint strength without affecting the electrical properties of the virgin polymer material. The method consists of depositing a 1000‐Å aluminum layer onto the Teflon by evaporation, removing it by washing the sample in dilute sodium hydroxide, followed by deposition of gold by evaporation. The tensile shear strength of this composite is in excess of 80 kg/cm^2^, approaching the cohesive strength of Teflon. The desirable electrical properties of Teflon FEP, as measured by isothermal charge decay and thermally stimulated currents methods, are preserved by this method. X‐Ray photoelectron (ESCA) spectra suggest that the modified wetting characteristics and enhanced joint strengths can be attributed in part to the existence of a thin layer of oxygen‐containing hydrocarbon material on the surface of aluminum‐treated Teflon FEP.