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In situ graphite lubrication of metallic sliding electrical contacts

โœ Scribed by J.A. Bares; N. Argibay; P.L. Dickrell; G.R. Bourne; D.L. Burris; J.C. Ziegert; W.G. Sawyer


Book ID
104100228
Publisher
Elsevier Science
Year
2009
Tongue
English
Weight
966 KB
Volume
267
Category
Article
ISSN
0043-1648

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โœฆ Synopsis


Decoupled graphite lubrication of monolithic silver brushes on a copper rotor was studied in an ambient air environment under current varying from 0 A/cm 2 to 200 A/cm 2 using a custom designed electrical contact tribometer. Bifurcation of the positive and negative brush wear rates was observed at a current density of 200 A/cm 2 . Energy dispersive spectroscopy showed transfer of copper from the rotor to the lower wear negative brush. Scanning electron microscopy of worn brush surface cross-sections created by focused ion beam milling revealed a fine-grained metallic layer below the graphite transfer layer on the negative brush surface; no such layer was found on the positive brush surface. At 40 A/cm 2 , steadystate brush wear rates were very low (<10 -11 m/m). Friction coefficient at steady state was measured to be 0.15 ยฑ 0.02 and was independent of current direction. Using a scanning white light interferometer, the thickness of the graphite transfer layer on the rotor surface was estimated to be โˆผ5 m. Ultimately, the goal is to model lubricant buildup and removal as a competitive rates problem.


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