Honda CRF250L 2013-2016 Service Manual

✍ Scribed by Honda

• Publisher: Honda Motor Co., Ltd
• Tongue: English
• Leaves: 344
• Category: Library

✦ Synopsis

Honda Service Manual for CRF250L - Model years 2013, 2014, 2015, 2016.

Repair Manual / Shop Manual / Workshop Manual

Parts-Number: 62KZZ00

Honda CRF250 L, Honda CRF 250L, Honda CRF 250 L

✦ Table of Contents

A Few Words About Safety
Service Information
For Your Customer’s Safety
For Your Safety
Important Safety Precautions
How To Use This Manual
SYMBOLS
1. GENERAL INFORMATION
SERVICE RULES
ABBREVIATION
DESTINATION CODE
MODEL IDENTIFICATION
SERIAL NUMBERS/LABELS
SPECIFICATIONS
GENERAL SPECIFICATIONS
PGM-FI SYSTEM SPECIFICATIONS
IGNITION SYSTEM SPECIFICATIONS
ELECTRIC STARTER SPECIFICATION
FUEL SYSTEM SPECIFICATIONS
LUBRICATION SYSTEM SPECIFICATIONS
COOLING SYSTEM SPECIFICATIONS
CYLINDER HEAD/VALVES SPECIFICATIONS
CYLINDER/PISTON SPECIFICATIONS
CLUTCH/GEARSHIFT LINKAGE SPECIFICATIONS
ALTERNATOR/STARTER CLUTCH SPECIFICATIONS
CRANKCASE/CRANKSHAFT/TRANSMISSION/BALANCER SPECIFICATIONS
FRONT WHEEL/SUSPENSION/STEERING SPECIFICATIONS
REAR WHEEL/SUSPENSION SPECIFICATIONS
BRAKE SYSTEM SPECIFICATIONS
BATTERY/CHARGING SYSTEM SPECIFICATIONS
LIGHTS/METERS/SWITCHES SPECIFICATIONS
TORQUE VALUES
STANDARD TORQUE VALUES
ENGINE & FRAME TORQUE VALUES
LUBRICATION & SEAL POINTS
ENGINE
FRAME
CABLE & HARNESS ROUTING
EMISSION CONTROL SYSTEMS
SOURCE OF EMISSIONS
CRANKCASE EMISSION CONTROL SYSTEM
EXHAUST EMISSION CONTROL SYSTEM
SECONDARY AIR SUPPLY SYSTEM
THREE-WAY CATALYTIC CONVERTER
NOISE EMISSION CONTROL SYSTEM
2. FRAME/BODY PANELS/EXHAUST SYSTEM
SERVICE INFORMATION
GENERAL
TROUBLESHOOTING
Excessive exhaust noise
Poor performance
SEAT
REMOVAL/INSTALLATION
SIDE COVER
REMOVAL/INSTALLATION
DISASSEMBLY/ASSEMBLY (LEFT SIDE ONLY)
RESERVE TANK COVER
REMOVAL/INSTALLATION
FUEL TANK SHROUD
REMOVAL/INSTALLATION
DISASSEMBLY/ASSEMBLY
SKID PLATE
REMOVAL/INSTALLATION
HEADLIGHT COWL
REMOVAL/INSTALLATION
FRONT FENDER
REMOVAL/INSTALLATION
FRAME GUARD
REMOVAL/INSTALLATION
DRIVE SPROCKET COVER
REMOVAL/INSTALLATION
DRIVE CHAIN COVER (U TYPE ONLY)
REMOVAL/INSTALLATION
TOOL BOX
REMOVAL/INSTALLATION
DISASSEMBLY/ASSEMBLY
REAR FENDER
REMOVAL/INSTALLATION
DISASSEMBLY/ASSEMBLY (U TYPE ONLY)
REAR UPPER FENDER
REMOVAL/INSTALLATION
TAIL COVER/LIGHT UNIT
REMOVAL/INSTALLATION
DISASSEMBLY/ASSEMBLY
REAR LOWER FENDER
REMOVAL/INSTALLATION
EXHAUST PIPE/MUFFLER
REMOVAL/INSTALLATION
STUD BOLT REPLACEMENT
SUB-FRAME
REMOVAL/INSTALLATION
SIDESTAND
REMOVAL/INSTALLATION
3. MAINTENANCE
SERVICE INFORMATION
GENERAL
MAINTENANCE SCHEDULE
FUEL LINE
INSPECTION
THROTTLE OPERATION
AIR CLEANER
REMOVAL/INSTALLATION
CRANKCASE BREATHER
SPARK PLUG
REMOVAL/INSTALLATION
INSPECTION
VALVE CLEARANCE
INSPECTION
ADJUSTMENT
ENGINE OIL
OIL LEVEL INSPECTION
ENGINE OIL CHANGE
ENGINE OIL FILTER
REPLACEMENT
ENGINE IDLE SPEED
RADIATOR COOLANT
COOLING SYSTEM
SECONDARY AIR SUPPLY SYSTEM
DRIVE CHAIN
DRIVE CHAIN SLACK INSPECTION
ADJUSTMENT
CLEANING AND LUBRICATION
SPROCKET INSPECTION
DRIVE CHAIN SLIDER
BRAKE FLUID
FRONT BRAKE
REAR BRAKE
BRAKE PADS WEAR
FRONT BRAKE PADS
REAR BRAKE PADS
BRAKE SYSTEM
INSPECTION
BRAKE PEDAL HEIGHT ADJUSTMENT
BRAKE LIGHT SWITCH
HEADLIGHT AIM
CLUTCH SYSTEM
SIDESTAND
INSPECTION
SUSPENSION
FRONT SUSPENSION INSPECTION
REAR SUSPENSION INSPECTION
NUTS, BOLTS, FASTENERS
WHEELS/TIRES
STEERING HEAD BEARINGS
4. PGM-FI SYSTEM
SERVICE INFORMATION
GENERAL
PGM-FI SYSTEM LOCATION
PGM-FI SYSTEM DIAGRAM
PGM-FI TROUBLESHOOTING INFORMATION
GENERAL TROUBLESHOOTING
Intermittent Failure
Opens and Shorts
If the MIL has come on
If the MIL did not stay on
SYSTEM DESCRIPTION
SELF-DIAGNOSIS SYSTEM
FAIL-SAFE FUNCTION
MIL Blink Pattern
MIL Check
CURRENT DTC/STORED DTC
HDS POCKET TESTER INFORMATION
How to connect the HDS pocket tester
ECM reset
DTC READOUT
Reading DTC with the MIL
ERASING DTC
CIRCUIT INSPECTION
INSPECTION AT ECM CONNECTOR
PGM-FI SYMPTOM TROUBLESHOOTING
DTC INDEX
SENSOR UNIT POWER LINE INSPECTION
BEFORE DTC TROUBLESHOOTING
1. Sensor Unit Power Input Voltage Inspection
1. Sensor Unit Power Input Voltage Inspection
2. Sensor Unit Input Voltage Line Open Circuit Inspection
BEFORE MIL TROUBLESHOOTING
1. Sensor Unit Power Input Voltage Inspection
1. Sensor Unit Power Input Voltage Inspection
2. Sensor Unit Input Voltage Line Open Circuit Inspection
DTC TROUBLESHOOTING
DTC 1 (MAP SENSOR)
DTC 1-1 (MAP SENSOR LOW VOLTAGE)
1. MAP sensor system inspection
1. MAP sensor system inspection
2. Sensor Unit Power Line Inspection
3. MAP Sensor Output Voltage Inspection
4. MAP Sensor Output Line Short Circuit Inspection
5. MAP Sensor Inspection
DTC 1- 2 (MAP SENSOR HIGH VOLTAGE)
1. MAP Sensor System Inspection 1
1. MAP Sensor System Inspection 1
2. Sensor Unit Power Line Inspection
3. MAP Sensor System Inspection 2
4. MAP Sensor Output Line Open Circuit Inspection
DTC 7 (ECT SENSOR)
DTC 7-1 (ECT SENSOR LOW VOLTAGE)
1. ECT Sensor System Inspection
1. ECT Sensor System Inspection
2. ECT Sensor Inspection
3. ECT Sensor Resistance Inspection
4. ECT Sensor Short Circuit Inspection
DTC 7-2 (ECT SENSOR HIGH VOLTAGE)
1. ECT Sensor System Inspection
1. ECT Sensor System Inspection
2. ECT Sensor Inspection
3. ECT Sensor Open Circuit Inspection
DTC 8 (TP SENSOR)
DTC 8-1 (TP SENSOR LOW VOLTAGE)
1. TP Sensor System Inspection
1. TP Sensor System Inspection
2. Sensor Unit Power Line Inspection
3. TP Sensor Output Line Short Circuit Inspection
4. TP Sensor Output Line Open Circuit Inspection
5. TP Sensor Inspection
DTC 8-2 (TP SENSOR HIGH VOLTAGE)
1. TP Sensor System Inspection
1. TP Sensor System Inspection
2. TP Sensor Inspection
3. TP Sensor Resistance Inspection
4. TP Sensor Power Input Voltage Inspection
DTC 9 (IAT SENSOR)
DTC 9-1 (IAT SENSOR LOW VOLTAGE)
1. IAT Sensor System Inspection
1. IAT Sensor System Inspection
2. IAT Sensor Inspection
3. IAT Sensor Voltage Input Line Short Circuit Inspection
DTC 9-2 (IAT SENSOR HIGH VOLTAGE)
1. IAT Sensor System Inspection
1. IAT Sensor System Inspection
2. Sensor Unit Power Line Inspection
3. IAT Sensor Inspection
4. IAT Sensor Voltage Input Line Open Circuit Inspection
DTC 11 (VS SENSOR)
DTC 11-1 (VS SENSOR)
1. VS Sensor System Inspection
1. VS Sensor System Inspection
2. Speedometer Inspection
3. VS Sensor Signal Line Inspection
DTC 12 (INJECTOR)
DTC 12-1 (INJECTOR)
1. Injector System Inspection
1. Injector System Inspection
2. Injector Input Voltage Inspection
3. Injector Signal Line Short Circuit Inspection
4. Injector Resistance Inspection
5. Injector Signal Line Open Circuit Inspection
DTC 21 (O2 SENSOR)
DTC 21-1 (O2 Sensor)
1. O2 Sensor System Inspection
1. O2 Sensor System Inspection
2. O2 Sensor Short Circuit Inspection
3. O2 Sensor Open Circuit Inspection
4. O2 Sensor Inspection
DTC 29 (IACV)
1. Recheck DTC
1. Recheck DTC
2. IACV Short Circuit Inspection
3. IACV Open Circuit Inspection
4. IACV Resistance Inspection
DTC 33-2 (EEPROM)
1. Recheck DTC
1. Recheck DTC
DTC 54 (BANK ANGLE SENSOR)
DTC 54-1 (BANK ANGLE SENSOR LOW VOLTAGE)
1. Recheck DTC
1. Recheck DTC
2. Bank Angle Sensor Input Voltage Inspection
3. Bank Angle Sensor Signal Line Short Circuit Inspection
4. Bank Angle Sensor Signal Line Open Circuit Inspection
5. Bank Angle Sensor Inspection
DTC 54-2 (BANK ANGLE SENSOR HIGH VOLTAGE)
1. Recheck DTC
1. Recheck DTC
2. Bank Angle Sensor Input Voltage Inspection
3. Bank Angle Sensor Signal Line Open Circuit Inspection
MIL TROUBLESHOOTING
MIL 1 BLINK (MAP SENSOR)
1. Sensor Unit Power Line Inspection
1. Sensor Unit Power Line Inspection
2. MAP Sensor Output Voltage Inspection
3. MAP Sensor Output Line Short Circuit Inspection
4. MAP Sensor Output Line Open Circuit Inspection
MIL 7 BLINKS (ECT SENSOR)
1. ECT Sensor Input Voltage Inspection
1. ECT Sensor Input Voltage Inspection
2. ECT Sensor Short Circuit Inspection
3. ECT Sensor Resistance Inspection
4. ECT Sensor Open Circuit Inspection
MIL 8 BLINKS (TP SENSOR)
1. Sensor Unit Power Line Inspection
1. Sensor Unit Power Line Inspection
2. TP Sensor Output Line Short Circuit Inspection
3. TP Sensor Output Line Open Circuit Inspection
4. TP Sensor Resistance Inspection
MIL 9 BLINKS (IAT SENSOR)
1. Sensor Unit Power Line Inspection
1. Sensor Unit Power Line Inspection
2. IAT Sensor Output Voltage Inspection
3. IAT Sensor Output Line Short Circuit Inspection
4. IAT Sensor Output Line Open Circuit Inspection
5. IAT Sensor Resistance Inspection
MIL 11 BLINKS (VS SENSOR)
1. Speedometer Inspection
1. Speedometer Inspection
2. VS Sensor Signal Line Inspection
MIL 12 BLINKS (INJECTOR)
1. Injector Input Voltage Inspection
1. Injector Input Voltage Inspection
2. Injector Signal Line Short Circuit Inspection
3. Injector Resistance Inspection
4. Injector Signal Line Open Circuit Inspection
MIL 21 BLINKS (O2 SENSOR)
1. O2 Sensor System Inspection
1. O2 Sensor System Inspection
2. O2 Sensor Short Circuit Inspection
3. O2 Sensor Open Circuit Inspection
4. O2 Sensor Inspection
MIL 29 BLINKS (IACV)
1. IACV Resistance Inspection
1. IACV Resistance Inspection
2. IACV Short Circuit Inspection
3. IACV Open Circuit Inspection
MIL 54 BLINKS (BANK ANGLE SENSOR)
1. Bank Angle Sensor Input Voltage Inspection
1. Bank Angle Sensor Input Voltage Inspection
2. Bank Angle Sensor Signal Line Short Circuit Inspection
3. Bank Angle Sensor Signal Line Open Circuit Inspection
4. Bank Angle Sensor Inspection
MIL CIRCUIT TROUBLESHOOTING
With The Ignition Switch ON, The MIL Does Not Come On
With The Ignition Switch ON, The MIL Does Not Go Off Within A Few Seconds (Engine starts)
SENSOR UNIT
REMOVAL/INSTALLATION
TP SENSOR RESET PROCEDURE
ECT SENSOR
REMOVAL/INSTALLATION
INSPECTION
O2 SENSOR
REMOVAL/INSTALLATION
BANK ANGLE SENSOR
REMOVAL/INSTALLATION
SYSTEM INSPECTION
ECM
ECM POWER/GROUND LINE INSPECTION
ENGINE DOES NOT START (MIL does not blink)
1. ECM Power Input Voltage Inspection
2. Sensor Unit Power Line Inspection
3. ECM Ground Line Inspection
REMOVAL/ INSTALLATION
5. IGNITION SYSTEM
SERVICE INFORMATION
GENERAL
TROUBLESHOOTING
SYSTEM LOCATION
SYSTEM DIAGRAM
IGNITION SYSTEM INSPECTION
IGNITION COIL PRIMARY PEAK VOLTAGE
CKP SENSOR PEAK VOLTAGE
IGNITION TIMING
IGNITION COIL
REMOVAL/INSTALLATION
6. ELECTRIC STARTER SYSTEM
SERVICE INFORMATION
GENERAL
TROUBLESHOOTING
SYSTEM LOCATION
SYSTEM DIAGRAM
STARTER MOTOR
REMOVAL/INSTALLATION
DISASSEMBLY/ASSEMBLY
INSPECTION
STARTER RELAY SWITCH
INSPECTION
GROUND LINE
STARTER RELAY INPUT VOLTAGE
OPERATION CHECK
REMOVAL/INSTALLATION
NEUTRAL DIODE
INSPECTION
7. FUEL SYSTEM
SERVICE INFORMATION
GENERAL
TROUBLESHOOTING
Engine won’t start
Engine stall, hard to start, rough idling
Backfiring or misfiring during acceleration
Engine lacks power
COMPONENT LOCATION
FUEL LINE INSPECTION
FUEL PRESSURE RELIEVING
QUICK CONNECT FITTING REMOVAL
QUICK CONNECT FITTING INSTALLATION
FUEL PRESSURE NORMALIZATION
FUEL PRESSURE TEST
FUEL FLOW INSPECTION
FUEL TANK
REMOVAL/INSTALLATION
FUEL PUMP UNIT
SYSTEM INSPECTION
REMOVAL/INSTALLATION
INSPECTION
FUEL PUMP RELAY
INSPECTION
AIR CLEANER HOUSING
REMOVAL/INSTALLATION
THROTTLE BODY
REMOVAL
DISASSEMBLY/ASSEMBLY
INSTALLATION
INJECTOR
REMOVAL
INSTALLATION
IACV
REMOVAL
INSTALLATION
INSPECTION
SECONDARY AIR SUPPLY SYSTEM
SYSTEM INSPECTION
PAIR CONTROL SOLENOID VALVE
REMOVAL/INSTALLATION
INSPECTION
PAIR CHECK VALVE REMOVAL/ INSTALLATION
8. LUBRICATION SYSTEM
SERVICE INFORMATION
GENERAL
TROUBLESHOOTING
Engine oil level too low, high oil consumption
Engine oil contamination
Oil emulsification
LUBRICATION SYSTEM DIAGRAM
ENGINE OIL STRAINER SCREEN
REMOVAL/INSTALLATION
OIL PUMP
REMOVAL/DISASSEMBLY
INSPECTION
ASSEMBLY
INSTALLATION
PRESSURE RELIEF VALVE
REMOVAL/INSTALLATION
PRESSURE RELIEF VALVE INSPECTION
9. COOLING SYSTEM
SERVICE INFORMATION
GENERAL
TROUBLESHOOTING
Engine temperature too high
Engine temperature too low
Coolant leak
SYSTEM FLOW PATTERN
SYSTEM TESTING
RADIATOR CAP/SYSTEM PRESSURE INSPECTION
COOLANT REPLACEMENT
REPLACEMENT/AIR BLEEDING
THERMOSTAT
REMOVAL/INSTALLATION
INSPECTION
RADIATOR/COOLING FAN
REMOVAL/INSTALLATION
DISASSEMBLY/ASSEMBLY
WATER PUMP
MECHANICAL SEAL INSPECTION
REMOVAL
BEARING/MECHANICAL SEAL/OIL SEAL REPLACEMENT
INSTALLATION
RADIATOR RESERVE TANK
REMOVAL/INSTALLATION
FAN CONTROL RELAY
INSPECTION
WATER PIPE
REMOVAL/INSTALLATION
10. CYLINDER HEAD/VALVES
SERVICE INFORMATION
GENERAL
TROUBLESHOOTING
Compression too low, hard starting or poor performance al low speed
Compression too high, over-heating or knocking
Excessive smoke
Excessive noise
Rough idle
COMPONENT LOCATION
CYLINDER COMPRESSION
CYLINDER HEAD COVER
REMOVAL
INSTALLATION
CAMSHAFT
REMOVAL
INSPECTION
CAMSHAFT OIL CLEARANCE
INSTALLATION
ROCKER ARM
REMOVAL/INSTALLATION
INSPECTION
CYLINDER HEAD
REMOVAL
DISASSEMBLY
INSPECTION
VALVE GUIDE REPLACEMENT
VALVE SEAT INSPECTION/REFACING
INSPECTION
REFACING
ASSEMBLY
INSTALLATION
11. CYLINDER/PISTON
SERVICE INFORMATION
GENERAL
TROUBLESHOOTING
Compression too low, hard starting or poor performance at low speed
Compression too high, overheating or knocking
Excessive smoke
Abnormal noise (piston)
COMPONENT LOCATION
CYLINDER/PISTON
CYLINDER REMOVAL
PISTON REMOVAL
INSPECTION
STUD BOLT REPLACEMENT
PISTON INSTALLATION
CYLINDER INSTALLATION
CAM CHAIN TENSIONER
REMOVAL/INSTALLATION
INSPECTION
12. CLUTCH/GEARSHIFT LINKAGE
SERVICE INFORMATION
GENERAL
TROUBLESHOOTING
Clutch lever too hard to pull in
Clutch will not disengage or motorcycle creeps with clutch disengaged
Clutch slips
Hard to shift
Transmission jumps out of gear
Gearshift pedal will not return
COMPONENT LOCATION
RIGHT CRANKCASE COVER
REMOVAL
DISASSEMBLY
INSPECTION
BEARING REPLACEMENT
CRANKSHAFT BEARING
CLUTCH LIFTER ARM NEEDLE BEARING
ASSEMBLY
INSTALLATION
CLUTCH
REMOVAL
INSPECTION
CLUTCH LIFTER BEARING REPLACEMENT
INSTALLATION
GEARSHIFT LINKAGE
REMOVAL
INSPECTION
GEARSHIFT SPINDLE NEEDLE BEARING REPLACEMENT
INSTALLATION
PRIMARY DRIVE GEAR
REMOVAL
INSTALLATION
13. ALTERNATOR/STARTER CLUTCH
SERVICE INFORMATION
GENERAL
TROUBLESHOOTING
Starter motor turns, but engine does not turn
COMPONENT LOCATION
LEFT CRANKCASE COVER
REMOVAL
INSTALLATION
STATOR/CKP SENSOR
REMOVAL/INSTALLATION
FLYWHEEL
REMOVAL
INSPECTION
INSTALLATION
STARTER CLUTCH
REMOVAL
INSPECTION
INSTALLATION
14. CRANKCASE/CRANKSHAFT/TRANSMISSION/BALANCER
SERVICE INFORMATION
GENERAL
TROUBLESHOOTING
Excessive engine noise
Hard to shift
Transmission jumps out of gear
Engine vibration
COMPONENT LOCATION
CRANKCASE SEPARATION
CRANKSHAFT
REMOVAL
INSPECTION
CRANKSHAFT RUNOUT
INSTALLATION
MAIN JOURNAL BEARING
BEARING INSPECTION
BEARING SELECTION
BEARING INSTALLATION
TRANSMISSION
REMOVAL/DISASSEMBLY
INSPECTION
ASSEMBLY/INSTALLATION
BALANCER
BALANCER SHAFT REMOVAL/ INSTALLATION
BALANCER DRIVEN GEAR DISASSEMBLY/ASSEMBLY
INSPECTION
CRANKCASE BEARING REPLACEMENT
BALANCER/TRANSMISSION BEARING
RIGHT CRANKCASE SIDE
LEFT CRANKCASE SIDE
CRANKCASE ASSEMBLY
15. ENGINE REMOVAL/INSTALLATION
SERVICE INFORMATION
GENERAL
COMPONENT LOCATION
ENGINE REMOVAL
ENGINE INSTALLATION
16. FRONT WHEEL/SUSPENSION/STEERING
SERVICE INFORMATION
GENERAL
TROUBLESHOOTING
Hard steering
Steers to one side or does not track straight
Front wheel wobbles
Wheel turns hard
Soft suspension
Stiff suspension
Front suspension noise
COMPONENT LOCATION
FRONT WHEEL
REMOVAL/INSTALLATION
INSPECTION
DISASSEMBLY/ASSEMBLY
BEARING REPLACEMENT
WHEEL CENTER ADJUSTMENT
FORK
REMOVAL
INSTALLATION
DISASSEMBLY
INSPECTION
ASSEMBLY
HANDLEBAR
REMOVAL
INSTALLATION
STEERING STEM
REMOVAL
BEARING REPLACEMENT
INSTALLATION
STEERING BEARING PRE-LOAD
17. REAR WHEEL/SUSPENSION
SERVICE INFORMATION
GENERAL
TROUBLESHOOTING
Soft suspension
Stiff suspension
Steers to one side or does not track straight
Rear suspension noise
Rear wheel wobbles
Wheel turns hard
COMPONENT LOCATION
REAR WHEEL
REMOVAL/INSTALLATION
INSPECTION
DISASSEMBLY/ASSEMBLY
BEARING REPLACEMENT
WHEEL CENTER ADJUSTMENT
SHOCK ABSORBER
REMOVAL/INSTALLATION
INSPECTION
SHOCK ABSORBER DISPOSAL PROCEDURE
SHOCK LINKAGE
REMOVAL/INSTALLATION
DISASSEMBLY/ASSEMBLY
INSPECTION
BEARING REPLACEMENT
SHOCK ARM
SHOCK LINK
SWINGARM
REMOVAL/INSTALLATION
DISASSEMBLY/ASSEMBLY
BEARING REPLACEMENT
DRIVE CHAIN GUIDE
REMOVAL/INSTALLATION
18. BRAKE SYSTEM
SERVICE INFORMATION
GENERAL
TROUBLESHOOTING
Brake lever/pedal soft or spongy
Brake lever/pedal hard
Brake drags
COMPONENT LOCATION
BRAKE FLUID REPLACEMENT/AIR BLEEDING
BRAKE FLUID DRAINING
BRAKE FLUID FILLING/AIR BLEEDING
BRAKE PAD/DISC
FRONT BRAKE PAD REMOVAL/ INSTALLATION
REAR BRAKE PAD REMOVAL/ INSTALLATION
BRAKE DISC INSPECTION
FRONT MASTER CYLINDER
REMOVAL/INSTALLATION
DISASSEMBLY/ASSEMBLY
INSPECTION
REAR MASTER CYLINDER
REMOVAL/INSTALLATION
DISASSEMBLY/ASSEMBLY
INSPECTION
FRONT BRAKE CALIPER
REMOVAL/INSTALLATION
DISASSEMBLY/ASSEMBLY
INSPECTION
REAR BRAKE CALIPER
REMOVAL/INSTALLATION
DISASSEMBLY/ASSEMBLY
INSPECTION
BRAKE PEDAL
REMOVAL/INSTALLATION
19. BATTERY/CHARGING SYSTEM
SERVICE INFORMATION
GENERAL
BATTERY CHARGING
BATTERY TESTING
TROUBLESHOOTING
SYSTEM LOCATION
SYSTEM DIAGRAM
BATTERY
REMOVAL/INSTALLATION
VOLTAGE INSPECTION
BATTERY TESTING
CHARGING SYSTEM INSPECTION
CURRENT LEAKAGE INSPECTION
CHARGING VOLTAGE INSPECTION
ALTERNATOR CHARGING COIL
INSPECTION
REGULATOR/RECTIFIER
REMOVAL/INSTALLATION
SYSTEM INSPECTION
20. LIGHTS/METERS/SWITCHES
SERVICE INFORMATION
GENERAL
SYSTEM LOCATION
HEADLIGHT
BULB REMOVAL/INSTALLATION
HEADLIGHT UNIT REMOVAL/ INSTALLATION
POSITION LIGHT
BULB REMOVAL/INSTALLATION
TURN SIGNAL LIGHT
BULB REMOVAL/INSTALLATION
FRONT TURN SIGNAL UNIT REMOVAL/INSTALLATION
REAR TURN SIGNAL UNIT REMOVAL/ INSTALLATION
BRAKE/TAILLIGHT
BULB REMOVAL/INSTALLATION
SPEEDOMETER
REMOVAL/INSTALLATION
SYSTEM INSPECTION
POWER/GROUND LINES INSPECTION
POWER INPUT LINE
GROUND LINE
BACK-UP VOLTAGE LINE
SPEEDOMETER DIGITAL CLOCK SET PROCEDURE
E TYPE:
EXCEPT E TYPE:
VS SENSOR
SYSTEM INSPECTION
VS SENSOR INSPECTION
REMOVAL/INSTALLATION
HIGH COOLANT TEMPERATURE INDICATOR
SYSTEM INSPECTION
IGNITION SWITCH
INSPECTION
REMOVAL/INSTALLATION
HANDLEBAR SWITCH
RIGHT HANDLEBAR SWITCH
LEFT HANDLEBAR SWITCH
BRAKE LIGHT SWITCH
FRONT
REAR
NEUTRAL SWITCH
REMOVAL/INSTALLATION
INSPECTION
SIDESTAND SWITCH
INSPECTION
REMOVAL/INSTALLATION
CLUTCH SWITCH
FUEL GAUGE/FUEL LEVEL SENSOR
FUEL GAUGE INSPECTION
FUEL LEVEL SENSOR INSPECTION
HORN
INSPECTION
REMOVAL/INSTALLATION
TURN SIGNAL RELAY
INSPECTION
STANDARD INSPECTION
INPUT VOLTAGE INSPECTION
SIGNAL LINE INSPECTION
REMOVAL/INSTALLATION
21. WIRING DIAGRAM
WIRING DIAGRAM
INDEX