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High-resolution error separation technique for in-situ straightness measurement of machine tools and workpieces

✍ Scribed by C.James Li; Shengyi Li; Jianming Yu


Publisher
Elsevier Science
Year
1996
Tongue
English
Weight
415 KB
Volume
6
Category
Article
ISSN
0957-4158

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✦ Synopsis


A new Optimum Error Separation Technique (OEST) method is described for in-situ measurement of straightness of a workpiece without an accurate instrument datum, i.e. without a precise guideway. The goal is to alleviate the deficiencies of the traditional sequential-two-point method (STP) and the sequential-three-point method (STRP). These state-of-the-art techniques must use a sampling interval equal to the sensor spacing which has to be larger than the diameter of the sensors. Such a large sampling interval renders the STP and STRP useless for short workpieces. The new method is established by extending a multi-probe Discrete Fourier Transform (DFT) based roundness measurement method. The aperiodic nature of straightness measurements, which makes the use of DFT inappropriate, is remedied by a numerical search scheme which corrects those data points affected by this limitation. The results of computer simulations and measurement experiments show that this new method is a very good one for short workpiece straightness measurement in an ultra-precision diamond turning lathe.