High-quality N-substituted maleimide for heat-resistant methacrylic resin

✍ Scribed by Yuichi Kita; Kazuo Kishino; Koichi Nakagawa

• Publisher: John Wiley and Sons
• Year: 1997
• Tongue: English
• Weight: 165 KB
• Volume: 63
• Category: Article
• ISSN: 0021-8995
• DOI: 10.1002/(sici)1097-4628(19970222)63:8<1055::aid-app12>3.0.co;2-5

✦ Synopsis

A preparation procedure for colorless, transparent N-substituted maleimide of high quality which can provide heat-resistant transparent methacryl resins was developed. N-Alkylmaleimide, the alkyl substituent of which was composed of 2 to 4 carbons, is employed, giving a polymer with enhanced heat distortion temperature (HDT) because of the higher T g . The advantages of relatively low melting points and high vapor pressure of N-alkylmaleimide can be used for the preparation of a highquality product with purification of the monomer by distillation. N-Isopropylmaleimide (IPMI), which fulfills these requirements, is especially useful as a monomer for transparent resins. IPMI was synthesized in a high-yield using a mixture of orthophosphoric acid and orthophosphoric acid-isopropylamine salt as catalyst. IPMI, the purity of which is 99.9 wt % or above, contains 100-200 ppm of N-isopropylmaleamic acid, maleic anhydride, dimethylmaleic anhydride, solvent, and water. IPMI, which solidifies at 25.8ЊC, is obtained as a colorless liquid and is freely soluble in common monomers such as methyl methacrylate (MMA), styrene (St), and acrylonitrile (AN). The obtained IPMI showed excellent thermal stability, and no quality change was observed after heating for 100 h at 50ЊC. The copolymer of MMA and IPMI exhibited the same YI value as a measure of coloration, and almost the same transparency as the homopolymer of MMA. An increase in IPMI content in the copolymer by 1 mol % increased the polymer T g by 0.8ЊC.