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Freeze-drying using vacuum-induced surface freezing

โœ Scribed by Martin Kramer; Bernd Sennhenn; Geoffrey Lee


Publisher
John Wiley and Sons
Year
2002
Tongue
English
Weight
406 KB
Volume
91
Category
Article
ISSN
0022-3549

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โœฆ Synopsis


A method of freezing during freeze-drying, which avoids undercooling of a solution and allows growth of large, dendritic ice crystals, was investigated. Aqueous solutions of mannitol, sucrose, or glycine were placed under a chamber vacuum of approximately 1 mbar at a shelf temperature of 108C. Under these conditions, the solutions exhibit surface freezing to form an ice layer of approximately 1ยฑ3 mm thickness. On releasing the vacuum and lowering the shelf temperature to below the freezing point of the ice in the solution, crystal growth occurs to yield large, chimney-like ice crystals. The duration of primary drying of a frozen cakeรas measured by using inverse comparative pressure measurementรwas up to 20% shorter than when using a ``moderate'' freezing procedure (2 K shelf temperature per min). With mannitol, however, the residual moisture content of the ยฎnal dried product was higher than with moderate freezing, and with sucrose and glycine there was no difference. These ยฎndings are related to the structures of the dried cakes formed during freezing, as examined by light microscopy and wide-angle X-ray diffraction. The introduction of an annealing step (4 h at a shelf temperature slightly above the onset melting point of the ice in the frozen cake) combined with the vacuum-induced surface freezing procedure maintains the rapid primary drying and produces a low residual moisture (0.2%) for the freeze-dried mannitol solution.


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