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Effects of ethylene polymerization conditions on the activity of SiO2-supported zirconocene and on polymer properties

✍ Scribed by João Henrique Zimnoch Dos Santos; Marcelo Barbosa Da Rosa; Cristiano Krug; Fernanda Chiarello Stedile; Monica Carcuchinski Haag; Jairton Dupont; Madalena De Camargo Forte


Publisher
John Wiley and Sons
Year
1999
Tongue
English
Weight
152 KB
Volume
37
Category
Article
ISSN
0887-624X

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✦ Synopsis


The effects of polymerization conditions were evaluated on the production of polyethylene by silica-supported (n-BuCp) 2 ZrCl 2 grafted under optimized conditions and cocatalyzed by methylaluminoxane (MAO). The Al : Zr molar ratio, reaction temperature, monomer pressure, and the age and concentration of the catalyst were systematically varied. Most reactions were performed in toluene. Hexane, with the addition of triisobutilaluminum (TIBA) to MAO, was also tested as a polymerization solvent for both homogeneous and heterogeneous catalyst systems. Polymerization reactions in hexane showed their highest activities with MAO : TIBA ratios of 3 : 1 and 1 : 1 for the homogeneous and supported systems, respectively. Catalyst activity increased continuously as Al : Zr molar ratios increased from 0 to 2000, and remained constant up to 5000. The highest activity was observed at 333 K. High monomer pressures (Ϸ 4 atm) appeared to stabilize active species during polymerization, producing polyethylenes with high molecular weight (Ϸ 3 ϫ 10 5 g mol Ϫ1 ). Catalyst concentration had no significant effect on polymerization activity or polymer properties. Catalyst aging under inert atmosphere was evaluated over 6 months; a pronounced reduction in catalyst activity [from 20 to 13 ϫ 10 5 g PE (mol Zr h) Ϫ1 ] was observed only after the first two days following preparation.


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