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Effects of batch to batch variations and test methodology on degree of crystallinity and melting temperature of UHMW-PE as measured by differential scanning calorimetry

✍ Scribed by Pascaud, R. S. ;Evans, W. T. ;McCullagh, P. J. J. ;FitzPatrick, D.


Publisher
John Wiley and Sons
Year
1996
Tongue
English
Weight
736 KB
Volume
32
Category
Article
ISSN
0021-9304

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✦ Synopsis


The thermal and structural analysis of a total 22 batches from three medical grade ultrahigh molecular weight polyethylene (UHMW-PE) resins was determined using the DSC method. Batch to batch variations of approximately 5% were obtained for the melting temperature and the degree of crystallinity. The variations correlated both to the changes caused by y-irradiation sterilization and subsequent aging, and to the differences in DSC results obtained from various labora-tories on materials believed to exhibit essentially similar clinical performances.Varying the sample weight from 4.4 to 27.1 mg resulted in a significant relative increase of 5% in the degree of crystallinity. The study shows that the standard double melting/recrystallisation procedure for DSC evaluation produces variations in the melting behaviors of approximately the same magnitude as those indicated by batch lot or sterilization/aging.