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Damage monitoring in pressure vessels and pipelines based on wireless sensor networks

✍ Scribed by W. Hufenbach; R. Böhm; M. Thieme; T. Tyczynski


Publisher
Elsevier
Year
2011
Tongue
English
Weight
415 KB
Volume
10
Category
Article
ISSN
1877-7058

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✦ Synopsis


Due to their high lightweight potential, fibre reinforced plastics have found a broad application in chemical apparatus and plant construction. Because of improved standards for safety, reliability and cost effectiveness of such composite components, numerous technical challenges arise for the producers of pressure vessels, tanks, reactors and pipe element systems. In this context, a multitude of problems appear during recurring acceptance inspections and equipment condition monitoring using nondestructive test methods. Promising advantages arise from novel monitoring concepts based on semi-active or even absolutely autarkic wireless sensor networks with so-called "sleeping sensors" as key function units with remote enquiry. These autonomous sensor-based monitoring modules are directly integrated into the composite and start recording signals not before a defined threshold is increased. This article discusses the scientific-technical issues that arise during the development of such intelligent damage monitoring systems. This includes the sensor network design, the sensor integration during manufacturing and the correlation between the relevant damage mechanisms and the sensor signals. Exemplary, sensor networks are integrated in GFPR composites. These composites have been tested in order to demonstrate the modes of operation of the sensor techniques and their capability to detect the relevant damage mechanisms.