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Carbon protrusions on PTFE surface prepared by ion irradiation and chemical defluorination

โœ Scribed by T. Kobayashi; M. Iwaki


Publisher
Elsevier Science
Year
2006
Tongue
English
Weight
246 KB
Volume
242
Category
Article
ISSN
0168-583X

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โœฆ Synopsis


A surface of PTFE was covered with small protrusions by ion-beam irradiation. In this study, we converted PTFE protrusions into carbon protrusions by a defluorination (carbonization) process using sodium vapor. The morphology, composition and structure were analyzed by SEM-EDX, Raman spectroscopy and TEM. The irradiated PTFE sheets were packed in evacuated glass tubes with a sodium block and kept at 473 K for 2-48 h. The samples were then rinsed in HCl and distilled water to remove NaF precipitates. The EDX measurement showed that the NaF precipitates were completely removed by washing, and the percentage of carbon atoms was controlled from 60% to 99% by the treatment. Raman spectra showed that graphite structures grow during the defluorination process. TEM micrographs showed that the protrusions have a bubble structure and are covered with a thin wall. The carbonized protrusions were conductive and grew perpendicular to the substrate.


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Ion-beam irradiation causes a polytetrafluoroethylene (PTFE) surface to be covered with a large number of small protrusions perpendicular to the surface. The protrusions have a very large aspect ratio (the average diameter of the top is 100 nm and the height is 70 ฮผm), and the shapes were produced o