Asm Handbook Volume 22B: Metals Process Simulation

✍ Scribed by David Furrer

• Publisher: ASM International
• Year: 2010
• Tongue: English
• Leaves: 695
• Category: Library

✦ Synopsis

This Handbook provides insight into the integration of modeling for simulation of manufacturing processing. The metals industry is moving toward an integrated computational materials engineering approach (ICME). This provides engineers with accurate predictions of material and process behavior to avoid or reduce costly trial-by-error and prototyping methods of development. The table of content illustrates the depth and berth of the processes addressed. The rate of change within this area of engineering has continued to increase with increasing industrial benefits from the use of such engineering tools, and the reduced cost and increased speed of computing systems required to perform the extensive model calculations. This book serves as a reference to these developments.This Volume joins the companion, Volume 22A, Fundamentals of Modeling for Metals Processing to provide a complete authoritative reference for the modeling practicioner, or the student or engineer beginning their quest of information.

✦ Table of Contents

Foreword
......Page 3
Preface......Page 5
Policy on Units of Measure......Page 6
Authors and Contributors......Page 8
Reviewers......Page 10
Contents......Page 11
Introduction to Metals Process Simulation......Page 15
Thermophysical Properties of Liquidsand Solidification MicrostructureCharacteristics—Benchmark DataGenerated in Microgravity......Page 20
Thermophysical Properties......Page 30
Measurement of Thermophysical
Properties at High Temperatures for
Liquid, Semisolid, and
Solid Commercial Alloys
......Page 45
Measurement and Interpretation ofFlow Stress Data for the Simulation ofMetal-Forming Processes......Page 58
Grain-Boundary Energy and Mobility......Page 79
Texture Measurement and Analysis
......Page 104
Three-Dimensional Microstructure
Representation
......Page 112
Commercial Alloy Phase Diagrams andTheir Industrial Applications......Page 127
The Application of Thermodynamic and
Material Property Modeling to Process Simulation of Industrial Alloys......Page 142
Modeling of Transport Phenomena duringSolidification Processes......Page 164
Modeling of Casting and Solidification
Processes......Page 175
Computational Analysis of the Vacuum
Arc Remelting (VAR) and Electroslag
Remelting (ESR) Processes
......Page 203
Formation of Microstructures, GrainTextures, and Defects duringSolidification......Page 221
Modeling of Dendritic Grain
Solidification......Page 235
Modeling of Laser-Additive
Manufacturing Processes......Page 247
Modeling of Porosity Formation during
Solidification......Page 260
Finite Element Method Applications in
Bulk Forming......Page 271
Sheet Metal Forming Simulation......Page 294
Modeling of Powder Metallurgy Processes......Page 310
Modeling and Simulation of Press andSinter Powder Metallurgy......Page 324
Modeling of Hot Isostatic Pressing......Page 336
Modeling and Simulation of
Metal Powder Injection Molding......Page 344
Modeling and Simulation of Machining......Page 359
Modeling Sheet Shearing Processes for
Process Design......Page 370
Modeling of Residual Stress andMachining Distortion in AerospaceComponents......Page 384
Introduction to Integrated WeldModeling......Page 406
Simulation of Rotational Welding
Operations......Page 427
Simulation of Friction Stir Welding......Page 438
Modeling of Diffusion Bonding......Page 447
Heating and Heat-Flow Simulation......Page 451
Simulation of Induction Heating Prior toHot Working and Coating......Page 467
Simulation of Induction Heat Treating......Page 493
Modeling of Quenching, Residual-Stress
Formation, and Quench Cracking......Page 539
Simulation of Diffusion in Surface and
Interface Reactions......Page 578
Solid
Modeling......Page 592
Design Optimization
Methodologies......Page 603
Stress-Relief Simulation......Page 614
Uncertainty Management in MaterialsDesign and Analysis......Page 620
Manufacturing Cost Estimating......Page 629
Software for Computational Materials
Modeling and Simulation......Page 636
Metric Conversion Guide......Page 644
Useful Formulas for Metals Processing......Page 646
Glossary of Terms......Page 655
Index......Page 680