An integrated numerical model of the spray forming process
β Scribed by N.H. Pryds; J.H. Hattel; T.B. Pedersen; J. Thorborg
- Publisher
- Elsevier Science
- Year
- 2002
- Tongue
- English
- Weight
- 317 KB
- Volume
- 50
- Category
- Article
- ISSN
- 1359-6454
No coin nor oath required. For personal study only.
β¦ Synopsis
In this paper, an integrated approach for modelling the entire spray forming process is presented. The basis for the analysis is a recently developed model which extents previous studies and includes the interaction between an array of droplets and the enveloping gas. The formulation of the deposition model is accomplished using a 2D cylindrical heat flow model. This model is now coupled with an atomization model via a log-normal droplet size distribution. The coupling between the atomization and the deposition is accomplished by ensuring that the total droplet size distribution of the spray is in fact the summation of 'local' droplet size distributions along the r-axis. A key parameter, which determines the yield and the shape of the deposit material, is the sticking efficiency. The sticking phenomenon is therefore incorporated into the deposition model.
π SIMILAR VOLUMES
Three modules describing metal behaviour during sequential stages of the spray-forming process are coupled in this contribution to provide an integrated thermal simulation of the process. These sub-models describe the melt delivery to the atomizer (tundish), the spray, and the consolidation. Process
Spray forming is achieved by atomizing a liquid metal sheet with an inert gas to form molten droplets, which are then subsequently deposited onto a moving cold substrate. During spray deposition processes, the developing pre-form loses thermal energy through a combination of heat transfer processes.