Advances in Nonconventional Machining Processes

✍ Scribed by Suneev Anil Bansal

• Publisher: Bentham Science Publishers
• Year: 2020
• Tongue: English
• Leaves: 162
• Category: Library

✦ Synopsis

In the modern era of manufacturing, unconventional machining methods are quite popular due to various advantages such as high accuracy, excellent surface finish, less tool wear, much quieter operations, among others. Moreover, new age and novel materials are sometimes hard to machine with traditional machining processes due to their high strength and brittleness.Advances in Nonconventional Machining Processes covers recent development in such methods. Chapters have been contributed by many authors and provide detailed information about machining processes (ultrasonic machining, thermally enhanced machining and electronic discharge machining, to name a few). Additional chapters that provide information about novel materials and their fabrication as well as innovations in machining methods (including the use of machine learning techniques) which have long been established on an industrial scale are also included in the book.Advances in Nonconventional Machining Processes is a reference work suitable for apprentices and academic scholars studying manufacturing. Industry professionals who wish to know about cutting-edge developments in machining techniques will also find this a useful handbook for their library.

✦ Table of Contents

Cover
Title
Copyright
End User License Agreement
Contents
Preface
List of Contributors
Ultrasonic Machining Process - A Review
Janender Kumar1,, Amrinder Pal Singh2, Anurag Thakur3 and Munish Mehta4
INTRODUCTION
LITERATURE REVIEW
CONVENTIONAL MACHINING VERSUS NON-CONVENTIONAL MACHINING
ULTRASONIC MACHINING VERSUS ROTARY ULTRASONIC MACHINING
CONCLUSIONS
FUTURE ADVANCEMENTS
CONSENT FOR PUBLICATION
CONFLICT OF INTEREST
ACKNOWLEDGEMENTS
REFERENCES
Tool Electrode Material and Tool Fabrication Techniques for Electrical Discharge Machining Process
Arminder Singh Walia1,, Vineet Srivastava1, Vivek Jain1 and Amit Handa2
INTRODUCTION
PHYSICS OF EDM
Cold Emission of Electrons and Dielectric Breakdown
Spark Formation, Melting and Evaporation
Collapse of Plasma Channel and Flushing
THEORIES OF METAL REMOVAL
High Pressure Theory
Static Field Theory
High Temperature Theory
TOOL ELECTRODE MATERIALS
FABRICATION OF ELECTRODES USING ALTERNATE APPROACHES
CONCLUSIONS
CONSENT FOR PUBLICATION
CONFLICT OF INTEREST
ACKNOWLEDGEMENTS
REFERENCES
Thermally Enhanced Non-Conventional Machining Process- A Review
Janender Kumar1, Suneev Anil Bansal1, and Munish Mehta2
INTRODUCTION
LASER BEAM MACHINING
Types of Lasers
Difference Between Ordinary & Laser Light
Principle of Laser Beam Machining
Laser Drilling Overview
Types of Laser Drilling
LITERATURE REVIEW
Nd: YAG Laser Overview
CONCLUSIONS
FUTURE SCOPE FOR LASER BEAM MACHINING RESEARCH
CONSENT FOR PUBLICATION
CONFLICT OF INTEREST
ACKNOWLEDGEMENTS
REFERENCES
AWJM Process- A Review
Mamta , 1, Sachin Mohal2, Saurabh Chaitanya2 and Ankitmani Tripathi3
INTRODUCTION
AWJM - LITERATURE
APPLICATIONS OF AWJ MACHINING
FUTURE SCOPE
CONCLUSIONS
CONSENT FOR PUBLICATION
CONFLICT OF INTEREST
ACKNOWLEDGEMENTS
REFERENCES
Innovations in Abrasive Machining
Anupam Thakur1,3,, Chander Prakash2 and Ramakant Rana3
INTRODUCTION
LITERATURE REVIEW
Abrasive Air Jet Machining
Abrasive Water Jet Machining
Use of Cryogenic in AJM
Thermally Enhanced AJM
Effect of Various Jet Conditions
Intermittent Jet Conditions
Submerged Jet Conditions
APPLICATIONS
Surface Texturing and Aspects for Tribology
MATERIAL REMOVAL MECHANISM
ELASTIC MODE MRM
EFFECT OF VARIOUS PROCESS PARAMETERS
Abrasive Size
Flow Rate
Nozzle Material and Geometry
CONCLUSION
CONSENT FOR PUBLICATION
CONFLICT OF INTEREST
ACKNOWLEDGEMENTS
REFERENCES
A Review on Electrical Discharge Machining of Ceramic Based Composite Material
Mamta 1,, Suneev Anil Bansal1 and Bhuvnesh Kumar2
INTRODUCTION
PRINCIPLE OF EDM
ELECTRICAL DISCHARGE MACHINING OF CERAMICS
MECHANISM OF MATERIAL REMOVAL IN COMPOSITE CERAMICS
MACHINING OF WC-CO COMPOSITE MATERIAL
ELECTRICAL DISCHARGE MACHINING- LITERATURE SURVEY
FUTURE PROSPECT
CONCLUSION
CONSENT FOR PUBLICATION
CONFLICT OF INTEREST
ACKNOWLEDGEMENTS
REFERENCES
Current Developments in Machining of Titanium Based Alloys using Wire EDM
Kamaljit Singh1 and Virat Khanna2,
INTRODUCTION
WIRE ELECTRIC DISCHARGE MACHINING (WEDM)
WEDM Process Parameters
WIRE Electrode Properties
Advancements in WEDM Process
Wire Electric Discharge Grinding
Micro Wire Elcetro Discharge Grinding
Wire Electric Discharge Turning
Abrasive WEDM (AWEDM)
DEVELOPMENTS IN WEDM OF TITANIUM BASED ALLOYS
FUTURE PROSPECTS OF WEDM
CONCLUSION
CONSENT FOR PUBLICATION
CONFLICT OF INTEREST
ACKNOWLEDGEMENTS
REFERENCES
Recent Developments in EDM and its Types
Anupam Thakur and Suneev Anil Bansal
INTRODUCTION
CURRENT STATE OF EDM AND EFFECT OF PULSE NATURE ON EDM PROCESS
EFFECT OF WIRE POSITIONING
EFFECT OF WIRE TENSION
EFFECT OF WIRE MATERIAL AND COMPOSITION
Copper
Brass
Coated Wires
Diffusion Annealed Wires
EFFECT OF FLUSHING AND DIELECTRIC FLUID
SMART WIRE EDM
CONCLUDING REMARKS
CONSENT FOR PUBLICATION
CONFLICT OF INTEREST
ACKNOWLEDGEMENTS
REFERENCES
Artificial Intelligence and Robotics in The Manufacturing Industry: Opportunities and Challenges
Hitesh Pahuja*, PK Khosla and Balwinder Singh
INTRODUCTION
ARTIFICIAL INTELLIGENCE AND ROBOTICS IN MANUFACTURING
OPPORTUNITIES AND ADVANTAGES
a). Direct Automation
b). 24/7 Production
c). Safety
d). Lower Operational Costs
e). Greater Efficiency
f). Quality Control
g). Quick Decision Making
CHALLENGES OF AI AND ROBOTICS IN MANUFACTURING
a). Data
b). Speed
c). High Fidelity Requirement
d). Interpretability
e). Employee Skillset and Training
f). Safety Measures
g). Budgeting for the Cost of the System
h). Managing Product Workflow
CONCLUSION
CONSENT FOR PUBLICATION
CONFLICT OF INTEREST
ACKNOWLEDGEMENTS
REFERENCES
Subject Index
Back Cover