<p>This book presents Proceedings of the 2021 Intelligent Systems Conference which is a remarkable collection of chapters covering a wider range of topics in areas of intelligent systems and artificial intelligence and their applications to the real world. The conference attracted a total of 496 sub
Advances in Manufacturing Processes, Intelligent Methods and Systems in Production Engineering: Progress in Application of Intelligent Methods and ... (Lecture Notes in Networks and Systems, 335)
✍ Scribed by Andre Batako (editor), Anna Burduk (editor), Kanisius Karyono (editor), Xun Chen (editor), Ryszard Wyczółkowski (editor)
- Publisher
- Springer
- Year
- 2022
- Tongue
- English
- Leaves
- 788
- Edition
- 1st ed. 2022
- Category
- Library
No coin nor oath required. For personal study only.
✦ Synopsis
This book forms an excellent basis for the development of intelligent manufacturing system for Industry 4.0, digital and distributed manufacturing, and factories for future. This book of new developments and advancement in intelligent control and optimization system for production engineering serves as a good companion to scholars, manufacturing companies, and RTO to improve the efficiency of production systems.
✦ Table of Contents
Preface
Organisation
Organising Committee
Patrons
Chairs/Co-chairs
Secretaries
United Kingdom
Liverpool John Moores University
Other Universities
Poland
Wrocław University of Science and Technology
Silesian University of Technology
GCMM Board
President
Secretary
Board Members
International Scientific Committee
Contents
Optimization of Packaging Processes for Special Orders Using Process Activity Mapping
1 Introduction
2 Literature Review
2.1 Packaging and Wrapping
2.2 Mapping Tools and Types of Waste
2.3 Classification of Value
2.4 Process Activity Mapping
3 Methodology
4 Results
4.1 The Process Flow
4.2 The Process Activity Mapping
4.3 Non-value Adding Activities
4.4 Necessary Non-adding Value Activities
5 Discussion
5.1 The Third Stage: Rearrangement
5.2 The Fourth Stage: Layout and Transport
5.3 The Fifth Stage: Elimination
6 Conclusion
References
The Construction of a Crude Oil Tanker Ship: A Life Cycle Assessment Review
1 Introduction
2 Literature Review
2.1 Global Climate Change
2.2 Environmental Impact of Ships
2.3 Life Cycle Assessment
2.4 Life Cycle Assessment in the Maritime Industry
3 Adopted Approach
3.1 Methodology
3.2 The Life Cycle Model of a Ship
3.3 Designing the Ship’s LCA Model (Cradle to Gate)
3.4 Shipyard Design and Layout
3.5 Transportation System
3.6 Welding Processes
3.7 Global Warming Potential
4 The Flow Cases
5 Results and Discussion
6 Conclusion
Appendix A
References
Evaluation of Palm Oil-Nano Particle Cutting Fluids on Turning of Inconel 718
1 Introduction
2 Methodology and Experimental Setup
2.1 Details of Workpiece and Cutting Tool
2.2 Method of Lubrication
2.3 Nanofluids Preparation
2.4 Machining Characteristic Measurements
2.5 Process Parameters and Design of Experiment
3 Results and Discussion
3.1 Cutting Temperature
3.2 Observation of Chip Morphology
3.3 Microscopic Analysis of Tool Wear
4 Conclusion
References
Design and Fabrication of Laboratory Scale Carbon Dioxide Controlling Chamber for Leafy Vegetables
1 Introduction
2 Methodology
3 Results and Discussion
3.1 CO2Retaining Capability
3.2 CO2Production at Different Sucrose Concentration
4 Conclusion
References
Total Quality Management with Safety Conformity: Shaping of Working Environment by Use of the ISO 45001 Guidelines
1 Introduction
2 Guidelines for Managing Occupational Safety Management Systemically in Conformity with ISO 45001
3 Essential Considerations for Incorporating ISO 45001 Requirements into the TQM Approach
4 Benefits of Incorporating Working Environment Guidelines into the TQM Concept
5 Summary
References
First Principle Calculation and Data Analysis of Anisotropy in Elastic Properties of Cubic Carbides TiC, VC and NbC
1 Introduction
2 Computational Method and Data Integration
3 Results and Analysis
3.1 Elastic Constants and Ground Elastic Properties
3.2 Anisotropy in the Ground State Elastic Properties
3.3 Directional Anisotropy Data of Elastic Properties Based on Surface Construction and Plane Projection
4 Conclusion
References
Grinding of Titanium Alloys (Ti-6Al-4V) Using Vibration Assisted Machining
1 Introduction
1.1 A Subsection Sample
2 Experiment’s Setup and Methodology
3 Results and Discussions
3.1 Surface Roughness
3.2 Grinding Forces
3.3 Specific Grinding Energy and Material Removal Rate
4 Conclusion
References
Simulation of Bacterial Motion Under Flow Inside Micro Channel Using CFD and DPM
1 Introduction
2 Methodology
2.1 Microchannel
2.2 Flow Regime
2.3 Analytical Model for Fluid and Particle Flow in PPFC
2.4 Simulation of Bacterial Flow Inside the Microfluidic Device
3 Results of Particle Flow
3.1 Theoretical Wall Shear Stresses
3.2 Fluid Flow Simulation Inside the MFD
3.3 Motion of Bacterial Cells
3.4 Particle Flow Simulation
3.5 Particle Mass Concentration in the Fluid Volume
3.6 Variation of Particle Mass Concentration Along Flow Direction
3.7 Variation in Maximum Particle Mass Concentration in the Fluid Volume
4 Discussion
5 Conclusions
References
Influence of Structural Parameters on the Wear Resistance of ADI During Dry Sliding Friction
1 Introduction
2 Experimental
3 Results and Discussion
4 Conclusions
References
Prioritization of Drivers for Lean and Green Manufacturing Using Fuzzy Analytic Hierarchy Process (FAHP) Approach
1 Introduction
2 Literature Review
3 Methodology
4 Lean and Green Driver Ranking Through Fuzzy AHP
4.1 Driver Identification and Categorization
4.2 Development of Pairwise Comparison Matrix
4.3 Consistency Checking and Weight Calculation for Each Matrix
4.4 Calculate the Global Weight
5 Results and Discussion
6 Managerial Implications
7 Conclusions
References
Influence of the Nanostructure Parameters of Wear-Resistant Coatings on the Properties of Carbide Tools
1 Introduction
2 Materials and Methods
3 Results and Discussion
4 Conclusion
References
Critical Reflections on 25 Years of Using Prefabrication and Modularisation in UK Construction
1 Introduction
2 Background
2.1 Historical Overview of Offsite Construction
2.2 Modern Methods of Construction: A Brief Definition
3 Government and Industry Reports
3.1 Guidance, Policy, and Target Setting
4 Literature
4.1 Offsite Manufacturing and Construction
5 Research Method
6 Results and Findings
7 Optimising P&M Selection in Construction
8 Conclusions
References
A Fuzzy Logic Base for Selecting Optimal Clearance of Die-Cutting Process
1 Introduction
2 FEM Simulation and Experimental Procedures
3 Stress Distribution Analyses
4 Cut Surface Features Related with Various Die-Cutting Processes
5 Validation of FEM Simulation Results
6 Fuzzy Logic Model
7 Fuzzy Logic Results
8 Conclusions
References
Hydrophobic Coating of Plywood Using Natural Oils and Waxes
1 Introduction
2 Methodology
3 Results and Discussion
4 Conclusion
References
ANN-FPA Based Modelling and Optimization of Drilling Burrs Using RSM and GA
1 Introduction
2 Materials and Methodology
2.1 Experimental Setup and Materials Details
2.2 Experimental Design
2.3 Artificial Neural Network (ANN) Modelling
2.4 Artificial Neural Network-Flower Pollination Algorithm (ANN-FPA) Hybrid
2.5 Response Surface Methodology Based Model
2.6 Optimization Using GA
2.7 Multi-objective Functions Development
3 Results and Discussion
4 Conclusions
References
Mechanical and Physical Properties of Kapok Tree Sawdust Particleboard Manufactured with Three Ecologic Binders
1 Introduction
2 Material and Methods
2.1 Material
2.2 Methods
3 Results and Discussion
3.1 Physical Properties
3.2 Mechanical Properties
4 Conclusion
References
Vibration-Assisted Grinding of Mild and Hardened Steel: Effect on Power Consumption and Material Removal Rates
1 Introduction
2 Machine Tool and Vibrating Jig Frequency Response
3 Experimental Set-up
4 Experimental Parameters
5 Results-Grinding Power Consumption
5.1 Effect of Depth of Cut
5.2 Effect of Work Speed
5.3 Effect of Wheel Speed
6 Results-Material Removal Rate
6.1 Mild Steel (BS970 080440, HRC 11)
6.2 Mild Steel (BS970 080440, HRC 11)
6.3 Hardened M2 Tool Steel (BS BM2, HRC62)
7 Conclusions
References
Sustainable Flexible Job Shop Scheduling: A Systematic Literature Review
1 Introduction
2 Methodology
3 Findings
3.1 Scheduling
3.2 Stochasticity
3.3 Sustainability
3.4 Process Planning and Scheduling Management
3.5 Flexibility Management
3.6 Uncertainty Management
4 Discussion and Research Agenda
5 Conclusions
References
Aircraft Brake Pad Reconstruction and Fabrication
1 Introduction
2 Methodological Study
3 Experimental Procedure
4 Results and Discussion
4.1 Tribological Behavior of the Samples
5 Conclusion
References
Robotic Grinding for Surface Repair
1 Introduction
2 Contact Registration for Workpiece Datum
3 Theoretical Modeling
4 Accuracy Improvement with Robotic Grinding
5 Experimental Setup
5.1 Datum Measurement Setup
5.2 Repair Grinding Setup
6 Results and Discussions
6.1 Grinding Cycle Control
7 Conclusions
References
Neuro Fuzzy Based Runner Selection for Plastic Injection Moulding Design
1 Introduction
2 Injection Mould Theory
2.1 Injection Process Analysis
2.2 Hot Runner
2.3 Hot Runner Gate
3 Experimental and Simulation
3.1 Experimental Parts
3.2 Finite Element
3.3 Neuro Fuzzy Model
4 Result
5 Conclusion
References
Improving the Efficiency of Mechatronic Systems for a Rapid Adoption and Integration of Industry 4.0
1 Introduction
2 Research Methodology
3 Results and Discussion
4 Conclusion
References
Asymmetry in the Tension and Compression Flow Stress and the Effect of Sub-cell Size on the Hardness of a Selective Laser Melt 316L Stainless Steel
1 Introduction
2 Materials and Methods
3 Result and Discussion
4 Conclusions
References
Investigation of the Risk Factors Causing Safety and Delay Issues in Oil and Gas Pipeline Construction Projects
1 Introduction
2 Literature Review
3 Methodology
4 Findings and Discussion
5 Conclusion
References
Why and How to Educate Selected Industry 4.0 Stakeholders in Technical and Non-technical Issues
1 Introduction
2 About the Relationship Between Technology and the Human Factor in Industry 4.0
3 Brief Presentation of the Results of the Initial Research
4 Surveys Dedicated to Problems that Selected Polish SME’s Face with the Industry 4.0 Paradigm
5 Brief Analysis of the Results of the Presented Survey
6 Conclusions
References
Evaluation of the Effectiveness of Standard Scheduling Rules – An Educational Approach
1 Introduction
2 Research Problem and Methodology
3 Configuration of MS Excel Spreadsheet for Production Scheduling
4 The Evaluation of the Effectiveness of the Chosen Priority Rules in the Process of Scheduling from Spreadsheet – An Illustrative Example
5 Summary and Conclusions
References
Efficiency Analysis of Hybrid Forecasting Models Supporting Manufacturing Companies in Production Planning, Maintenance and Quality Management
1 Introduction
2 Literature Review on Hybrid Demand Forecasting in Production Systems
3 Research Methodology
4 Accuracy Analysis of the Hybrid Models
5 Conclusions
References
Design and Development of a Dual Flow System for Fluid Delivery in Grinding Application
1 Introduction
2 Investigation into Internal and External Fluid Flow Profiles
2.1 Internal Nozzle Exit Cavity Fluid Pattern
2.2 External Nozzle Exit Jet Velocity Profiles
2.3 Fluid Flow in Conventional Nozzle and New Design (Minimized Flowrate)
3 Nozzle Performance Testing
3.1 Fluid Jet Velocity Profiles Conventional Nozzle and New Design Nozzle
3.2 Nozzle Supply Input Flowrate
4 Conclusion
References
Influence of Nano-particles on the Properties of Recycled Plastics
1 Introduction
2 Materials and Experimental Work
2.1 Materials Compositions
2.2 Materials Compositions
3 Results and Discussion
3.1 Fatigue Test
3.2 Compressive Test
3.3 Water Absorption Test
4 Conclusion
References
Hygroscopic Performance of Sulphate-Based MgO Construction Boards
1 Introduction
2 Experimental
2.1 Board Samples
2.2 Water Absorption in Ambient and Controlled Humidity
2.3 Scanning Electron Microscopy (SEM) and Energy Dispersive Spectroscopy (EDS) Analyses
2.4 Thermal Analyses
2.5 Small Angle Nuclear Scattering (SANS)
3 Results and Discussions
3.1 Hygroscopic Behavior of Construction Boards
3.2 Water Immersion and Drying Tests
3.3 SEM/EDS Analysis
3.4 DSC and TGA Thermal Analysis
3.5 Small and Ultra Small Angle Nuclear Scattering
4 Conclusions
References
Energy-Saving of Conveyor Belts in the Strategy and Reporting of Corporate Social Responsibility Initiatives of Producers
1 Introduction
2 Corporate Social Responsibility Strategy and Global Reporting Initiative
3 Energy-Efficient Conveyor Belt
4 Implementation of CSR in the Company Strategy
5 Conclusion
References
Improvement of the Properties of Polymer Composites by Mineral Basalt Modified with Tetraethoxysilane
1 Introduction
2 Experimental
3 Results and Discussion
4 Conclusions
References
Influence Parameters the Surface Roughness of JIS SCMS420 Stainless Steel on Lapping Process
1 Introduction
2 Experimental Procedure
3 Results
4 Conclusions
References
Knowledge Management as a Sustainable Development Supporting Method in Manufacturing Organizations – A Systematic Literature Review
1 Introduction
2 Knowledge Management (KM) and Sustainable Development (SD)
3 Research Goal and Methodology
4 Results Analysis and Discussion
5 Conclusions and Future Work
References
Productivity Gain by Combination of Lean Manufacturing and Mass Customisation Methods in Aviation Industry
1 Introduction
2 Literature Review
3 Methodology
3.1 Research Objectives
3.2 Approach
3.3 Data Sampling
4 Performance Analysis
4.1 Performance at Transformation Stage
4.2 Long-Term Performance Post Transformation
5 Results and Discussion
5.1 Transformation Stage
5.2 Post Transformation
6 Conclusion
References
Analysis of Platforms Supporting Open Innovation Approach
1 Introduction
2 Open Innovation in Industrial Application
3 Introduction to Research on Open Innovation Services
4 Research Methodology
5 Analysis of the Gathered Data and Discussion of the Outcomes
6 Conclusions
References
Smart Manufacturing Platform Estimation for SME in Automotive Rubber Part Supply Chain Management
1 Introduction
2 Literature Review
3 Development of Smart Manufacturing Platform
4 Fuzzy Logic Modeling
5 Conclusion
References
Allocation of Human Resources in Sustainable Production Context
1 Introduction
2 Job Assignment: Linking Employees and Tasks
3 The Framework of an Expert System Supporting Identification of Expected Soft Skills Necessary for Tasks Implementation
3.1 Selected Analytical Methods of Defining Soft Competences of Employees
3.2 Formal Records of Knowledge on Tasks
4 Conclusion
References
The Complexity of Data-Driven in Engineer-To-Order Enterprise Supply-Chains
1 Introduction
1.1 Examples of Complexities in Data-Driven ETO Enterprise SC Projects
1.2 Research Problem Statement
2 Measuring the Complexity of Data-Driven ETO SCs
3 Complexity in Enterprise Supply Chains and Enterprise Structures
4 Dynamic Aspects of Data-Driven ETO Supply Chain Complexity
5 Product and System-Related Complexities
5.1 Piloted Real-Life Industrial Case Study Example
6 Conclusions
References
Human-Centred Approach in Industry 4.0: Lighting Comfort in the Workplace
1 Introduction
2 Industry 4.0 and Smart Factory
3 Ergonomic in Industry 4.0
4 Lighting Standard and Productivity
5 Visual Impairment
6 Lighting Comfort for Visual Impairment Trial
6.1 Methods and Limitations
6.2 The Trial Results
6.3 Analysis and Discussion
6.4 User Experience/User Interfaces (UX/UI) Factor
7 The Need of the Adaptive Approach
7.1 Adaptive User Behaviour
7.2 Adaptive System
8 Conclusion
References
Advanced Risk Model for the Safety Evaluation of Food Transport Logistics
1 Introduction
2 Literature Review
3 Methodology to Model FTL Chain Risk Evaluation
3.1 Combined FRB and BN in FTL
4 A Real Case Study on FTL Chains Risk Factors
4.1 Case Description
4.2 Result of Factors of the High Likelihood
4.3 Result of Factors of the High Probability of Risk Detection
4.4 Result of Factors of the High Resilience Impact
4.5 Result of Factors of the High Consequence
4.6 Result of the Final Priority Ranking of Risk Factor
5 Conclusion
References
Advanced Bayesian Model to Quantify the Adequacy of Organization for Human Reliability: A Maritime Case
1 Introduction
2 Identification and Analysis of PIFs and Sub-PIFs of AOO in Maritime Operations
3 Methodology of Establishing the AOO-BN in Maritime Operations
3.1 Process of Building the AOO-BN Model
3.2 CPT Data and Finding of the AOO-BN with Prior Probabilities
4 Case Study: The Grounding Accident of the MV HANJIN DAMPIER
4.1 Case Description and Preliminary Analysis
4.2 Implication Analysis Using the AOO-BN
5 Conclusion
References
Fabrication and Applications of Antibacterial Surfaces and Nano Biosensing Platforms
1 Introduction
2 Antibacterial Nanostructures
2.1 Anti-biofouling Surfaces
2.2 Bactericidal Fabrication
3 Biosensing
3.1 Wearable Devices
3.2 Food and Waterborne Pathogens
4 Conclusion and Future Direction
References
Flexible Manufacturing System with Uncertainty Management Using Fuzzy Logic for Machine Shop
1 Introduction
2 Literature Review
3 Flexible Manufacturing System
4 Methodology
4.1 Manual Allocation Planning
4.2 Fuzzy Approach
4.3 FIS Membership Functions
4.4 Fuzzy Rules
4.5 Fuzzy Ranks
5 Result and Discussion
6 Conclusion
References
Adaptation of Methods to Improve the Efficiency of Business Processes Using the BPRPM Method * as a Chance to Gain a Competitive Advantage
1 Introduction
2 Survey
3 BPRPM
4 Résumé
References
Intelligent Modelling of Exploitation Systems of Machines and Devices – A Review of Concepts and Methods
1 Introduction
2 Methodological Basis of Modelling Exploitation Systems
3 Methods of Modelling Exploitation of Machines and Devices
4 Process of Modelling the Exploitation System of Machines and Devices
5 Summary
References
Development of New Vitrified Bond for Diamond Grinding of Polycrystalline Diamond Compacts
1 Introduction
2 Experimental Work
3 Results and Discussion
3.1 Wheel Life
3.2 Effects of Additives on Wheel Life
4 Conclusion
References
Flame Intensity Analysis for Hot Molten Metal Pouring in the Steel Industry by Applying Image Segmentation
1 Introduction
2 CIE Lab* Colour Space
3 Nearest Neighbour Colour Segmentation
4 Methodology
5 Analysis of Results
5.1 Average Pouring Rate and Flame Intensity
5.2 Scrap Amount and Flame Intensity
5.3 Scrap Type – Frequency of Occurrence Analysis
5.4 Pouring Rate and Scrap Classification – High Amount, High Frequency Scrap
5.5 Suggestions on Process Improvement
5.6 Other Process Factors and Conditions
6 Conclusion
References
Intelligent Implant System for Bone Lengthening
1 Introduction
2 Medical Background
3 Experimental Results
3.1 Prototypes Tested in a Cadaver Trial
3.2 New Connection Technology
3.3 Novel Coil Geometry
3.4 New Switch Mechanism
3.5 New Control Technology
4 Conclusion
References
Risk Assessment of a Production System with Series-Parallel Reliability Structure
1 Introduction
2 Reliability Method of Risk Assessment for Production Systems
3 Characteristics of Production System of Steel Profiles
4 Analysis of Risk Factors
4.1 Assessment of Impact of Risk Factors on Production Lines with Use of the FMEA Method
5 Characteristics of Production System of Steel Profiles
6 Summary
References
A Manufacturing Cost Estimation by Utilizing a Novel Sensor Based Cost Model in a Knowledge Management System
1 Introduction
1.1 Related Works
2 Methodology
2.1 Knowledge Framework of the Database
2.2 Generic Cost Model for Calculating Unit Manufacturing Cost
2.3 The Experiment with WIFI Technology of the Power Meter
2.4 Calculation of the Utilization Rate of the Machine via Machine Learning Method as a Parameter of the Cost Model
3 Discussion of Potential Benefits of Sensor Based Costing Method
4 Conclusion and Future Works
References
High-Tech Enterprise Value Evaluation Based on Real Options
1 Introduction
2 Construction of Valuation Model of High-Tech Enterprises Based on Real Options
2.1 The Rationality of Introducing Real Option Method to the Valuation of High-Tech Enterprises
2.2 Valuation Model of High-Tech Enterprises Based on Real Option
3 The Output of Company A by Monte Carlo Simulation
3.1 Parameter Estimation
3.2 The Output of Monte Carlo Simulation
4 Conclusion and Prospect
4.1 The Purpose of This Paper Is to Overcome the Limitations of Traditional
References
The Enterprise Organization Reform Under the Industrial Internet Situation
1 Introduction
2 Analysis and Model Construction of Enterprise Organizational Change in the Context of Industrial Internet
2.1 Analysis of the Causes of Organizational Change
2.2 Advanced Concepts and Organizational Structure in the Context of Industrial Internet Subsection Sample
2.3 Organizational Change Model in the Context of Industrial Internet
3 Case Study of Haier’s ‘Platform + Small and Micro Enterprises’ Organizational Structure
3.1 Problems Existing in the Organizational Structure Before Haier’s Reform
3.2 Haier’s Reform
4 Conclusions
References
The Significance of Coordinated Research Against SARS-CoV-2
1 Introduction
2 Methodology
3 Diagnostics
4 Treatment
5 Vaccines
6 Surface Transmission
7 Surgical Face Masks and Climate Change
8 Digital Technology and AI
9 Biosafety
10 Conclusion
References
Operations Management Processes in the Continuous Production of Renewable Energy: The Basic Social Process of Proficient Amalgamating
1 Introduction
2 Literature Review
2.1 Transformation Process
2.2 Continuous Production
2.3 Inventory and Decisions
2.4 Systems Management
2.5 Training and Decisions
3 Methodology
3.1 Sampling
3.2 Data Collection
4 Discussion
4.1 Precise Checking
4.2 Technical Integrating
4.3 Acquiring Competence
4.4 Theoretical Sensitivity
5 Conclusion
References
A Review of Satisfaction Theories and Implications for STEM Teaching
1 Introduction
2 Methodology
3 Job Satisfaction Theories
3.1 Herzberg’s Motivator-Hygiene Theory
3.2 Maslow’s Hierarchy of Needs Theory
3.3 Dispositional Approach
3.4 Job Characteristics Model
4 Discussion
4.1 Defining STEM Education
4.2 STEM Teaching Quality
4.3 Job Satisfaction: Implications for STEM Teaching
5 Conclusion
References
Industry 4.0 Mapping Strategic Decision Making for Seaport Operations Management
1 Introduction and Motivation
2 Adaptation of VSM
3 The Emergence of Industry 4.0
4 Seaport Management
5 Methodological Approach
6 Industry 4.0 Mapping
7 Data Collection
7.1 Current Level of Automation
7.2 Information Flow
7.3 Decision Hierarchy
7.4 Industry 4.0 Readiness Mapping
8 Conclusion
References
Women in Engineering: Myths, Measures and Policies
1 Introduction
2 Myths and Stereotypes
2.1 Family Belief
2.2 Girls Are Bad in Mathematics
2.3 Women Just Are Not Interested in Engineering Career
2.4 There is an Equal Pay for Equal Work
2.5 The Battle for Gender Equality in STEM Disciplines is Over
3 Policies and Programs
3.1 New Initiatives: The Engineering for Australia Taskforce
3.2 National Committee for Women in Engineering (NCWIE)
4 Discussion and Conclusion
References
Author Index
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