Advances in Integrated Design and Manufacturing in Mechanical Engineering II

✍ Scribed by Serge Tichkiewitch, Serge Tichkiewitch, M. Tollenaere, Pascal Ray

• Publisher: Springer
• Year: 2007
• Tongue: English
• Leaves: 532
• Edition: 1
• Category: Library

✦ Synopsis

The 33 papers presented in this book were selected from amongst the 97 papers presented during the sixth edition of the International Conference on Integrated Design and Manufacturing in Mechanical Engineering during 28 sessions. Two keynote papers, one presented by Professor Stephen Lu, from the IMPACT Research Laboratory, University of Southern California, USA, on Supporting participative joint decisions in integrated design and manufacturing teams , and one written by Professor Stefan Rudolph from Stuttgart University about Know-How Reuse in the conceptual design phase of complex engineering products or: Are you still constructing manually or do you generate already automatically , introduce the subject of the Conference and are followed by the different themes highlighted during the conference: The design/manufacturing interface; Integrated design of manufacturing processes; Life cycle design and manufacturing approaches; Agility in design and manufacture; Knowledge in engineering; and Management in production systems.

✦ Table of Contents

Cover......Page 1
Advances in Integrated Design and Manufacturing in Mechanical Engineering II (Springer, 2007)......Page 3
ISBN 978-1-4020-6760-0......Page 4
Table of Contents......Page 5
Preface......Page 9
Foreword......Page 12
1. Plenary Talks......Page 14
Supporting Participative Joint Decisions in IntegratedDesign and Manufacturing Teams......Page 15
1 Introduction......Page 16
2 Current Approaches and Their Limitations......Page 17
3 A New Foundation to Support Collaborative IDM Teams......Page 19
4 Understand Teaming Behavior in the IDM Team......Page 22
5 Model Social Interactions in the IDM Team......Page 24
6 Construct Group Preference in the IDM Team......Page 26
7 Achieve Joint Decision in the IDM Team......Page 28
8 A Collaborative Teamwork Procedure in the IDM Team......Page 29
Acknowledgements......Page 31
References......Page 32
1 Introduction......Page 35
1.1 Re-thinking Design......Page 36
2 Graph-based Design Languages......Page 44
3 Conclusions......Page 49
References......Page 50
2. Forming Technologies and Design......Page 52
Numerical Optimization of an Industrial Multi-Steps Stamping Process by Using the Design of Experiment Method......Page 53
2 The Studied Part and Initial Plan......Page 54
3 Numerical Simulation of the Process......Page 55
4.1 Operation 0: Blank Cutting......Page 56
4.3 Operation2: Second Stamping Stage......Page 57
4.6 Summary of the Different Process Parameters......Page 58
6 Table of Experiments......Page 60
8 Influence of the Process Parameters and Calculation of the Polynomial Models......Page 61
9 Optimization of the Process Parameters......Page 64
10 Conclusion......Page 65
References......Page 66
1 Introduction. Description of Problem......Page 67
2 The Principles of Validation for Foundry Process Model......Page 68
3 The Validation Example by Inverse Problem Solution......Page 69
4 The Validation Example of Feeding Parameters during Solidification – Small Castings......Page 70
5 The Validation Example Concerning Medium Castings Soundness......Page 74
6 Conclusions......Page 77
References......Page 79
1 Introduction......Page 81
2.1 Boundary Elements......Page 82
3 Coupling Finite Elements/Boundary Elements......Page 83
3.1 Identification of the Contact Zone......Page 84
3.3 Compute the Contact Force......Page 85
3.5 Automatic Adjustment of the Normal Penalty’s Parameter......Page 86
4 Results......Page 87
References......Page 88
1 Introduction......Page 89
2 State-of-the-Art in the Field ofWJISMF......Page 90
3 Technological Windows forWJISMF......Page 91
4.1 FEA Simulation......Page 93
4.2 Experimental Validation......Page 97
4.3 Comparison of Numerical and Experimental Results......Page 99
5 Conclusions and Outlook......Page 100
References......Page 101
3. Mechanical Systems Design and Optimization......Page 102
Hybrid (Bolted/Bonded) Joints Applied to Aeronautic Parts: Analytical One-Dimensional Models of a Single-Lap Joint......Page 103
1 Introduction......Page 104
3 Analytical Model for Bonded Joints......Page 106
4 First Analytical Model for Hybrid Joints......Page 107
5 Second Analytical Model for Hybrid Joints (Bonded-Bars Element)......Page 110
6 Results......Page 113
7 Considering the Elastic-Plastic Behaviour of the Adhesive......Page 115
8 Conclusions......Page 117
References......Page 118
1 Introduction......Page 119
2 Kinematic Structure and Properties......Page 121
3.1 Error of Perpendicularity between Actuators......Page 122
3.2 Defect in the Orientation of the Revolute Leg Joints......Page 125
4 Sensitivity Analysis......Page 128
5 Discussion......Page 129
6.1.1 Actuators Translational Axis Orientation......Page 130
7 Results......Page 131
Acknowledgment......Page 133
References......Page 134
1 Introduction......Page 136
2.1 Stiffness Analysis......Page 137
2.2 FEM Modelling......Page 138
3.2 Functional Analysis and Assembly Decomposition......Page 140
3.3 Substructuring......Page 141
3.4 Assembling Modules and Solving......Page 142
4.1 Theoretical Base for Numerical Simulation......Page 143
4.2 Compared Behaviour for Two Types of Legs of the Isoglide Robot Family......Page 144
4.3 Compliance Maps of a Robot of the Isoglide Family......Page 146
5 Conclusion......Page 148
References......Page 150
1 Introduction......Page 152
2 A Generic Deformation Engine......Page 155
3 Fully Free Form Deformation Features Based Approach......Page 156
4 Problems of Smoothness and Palliative Solutions......Page 157
5 Relaxation Areas Automatic Detection Algorithm......Page 159
5.1 Principle of the Algorithm......Page 160
5.2 Determination of the Auxiliary Curves End Points P
1 and P
......Page 161
5.3 Creation and Deformation of the Auxiliary Curves......Page 162
5.4 Computation and Analysis of the Curves’ Curvature......Page 163
6 Results and Discussion......Page 164
7 Conclusion and Future Work......Page 165
References......Page 166
4. Design and Communication......Page 168
1 Introduction......Page 169
1.3 Data Integration System......Page 170
2 Related Works......Page 171
2.2 View Registration......Page 172
2.4 Solid Modelling......Page 173
3.2 Preparation for Model Registration......Page 174
3.3 Measurement and 3D Digitisation......Page 175
3.5 Information Integration and Model Merging......Page 176
3.6 Model Ornamentation......Page 177
4 Method Experiments......Page 178
5 Conclusion and Further Work......Page 179
References......Page 180
1 Introduction......Page 182
3 Objectives......Page 183
4.2 Auto-Captured Data......Page 184
4.3 User Provided Data......Page 185
4.4 Software Design Considerations......Page 186
5 Initial Observations on Activity Profile data Collected in an Industrial Setting......Page 187
5.2 Data Collected Using the Application UsageWatcher Component......Page 188
5.4 Data Collected Using the Internet BrowserWatcher Component......Page 190
6.2 Minimising the Burden on the User......Page 191
7 Conclusions......Page 192
References......Page 193
1 Introduction......Page 194
2 Modelling Supplier Involvement in NPD......Page 195
3.1 Open and Closed Intermediary Objects......Page 197
3.2 Maturity of Preliminary Information......Page 198
3.3 The Four DifferentWorkspaces in Collaborative Design......Page 199
4 ICT System in Collaborative Design with Supplier......Page 200
4.1 A Typology of Functionalities for ICT System......Page 201
4.2 ICT System for “Critical” Co-Design......Page 202
5 PIQUANT: A Pertinent Co-Operation Tool......Page 203
References......Page 205
5. Improved Computational Models......Page 207
1 Introduction......Page 208
2.1 AccelerationMeasurement......Page 209
2.3 Displacement Measurement......Page 210
2.4 Conclusion......Page 212
3 Experiment......Page 213
3.2 Calculation Algorithm......Page 214
4.1 Experimental Conditions......Page 215
4.2 Data Obtained by the Measurements......Page 217
References......Page 220
1 Introduction......Page 222
2.1 A Posteriori Approach: Karhunen–Loève Expansion......Page 223
2.2 A Priori Approach: Adaptive Strategy......Page 224
2.3 A Priori Approach: Adaptive Strategy with Basis Reduction......Page 225
2.4 From the Training Phase to the Real-Time Immersion Phase......Page 226
3.1 A Posteriori Approach: Karhunen–Loève Expansion......Page 227
3.2 A Priori Approach: Adaptive Strategy......Page 228
3.4 Influence of Number of Degrees of Freedom......Page 229
3.5 Industrial Application......Page 230
4 Conclusion......Page 231
References......Page 232
Knowledge Base Formulation for Aided Design Tool......Page 234
2 Design......Page 235
2.2 Approach for Analysing and Structuring the Design Problem......Page 236
3.1 Wind Energy......Page 237
3.2.2 Functional Analysis......Page 238
3.2.3 System Analysis......Page 239
3.2.4 Physical Analysis......Page 240
References......Page 245
1 Introduction......Page 247
2.1 Structure Analysis of Verne......Page 249
2.2 Inverse GeometricalModel of Verne......Page 250
3.1 Computation of the Sensitivity Matrix......Page 251
3.2 Definition of Sensitive Parameters......Page 252
4 Leg Length Identification Accuracy with Respect to Machined Part Quality......Page 253
4.2 Influence of One Leg on the GeneratedMachined Entity Defect......Page 254
4.3 Evolution of the GeneratedMachined Entity Effect......Page 256
5 Conclusion......Page 257
References......Page 258
6. Design and Manufacturing Knowledge, Modelling and Handling......Page 260
An Ontology Architecture for Standards Integration and Conformance in Manufacturing......Page 261
2 Problem of Standards Integration and Conformance......Page 262
3 Proposed Architecture......Page 265
4 Case Study......Page 267
5 Conclusion......Page 274
References......Page 275
1 Introduction......Page 277
2.1 Communication Processes in Design......Page 278
2.2 Design Reviews......Page 279
3 Evaluating Information Loss......Page 281
3.2 RelatedWork......Page 282
4.1 The Information Mapping Methodology......Page 283
5 Knowledge Loss in Minutes......Page 285
5.1 General Trends......Page 286
5.2 Results from an InformationMapping Case Study......Page 287
6 Concluding Remarks......Page 289
References......Page 290
1 Introduction......Page 292
2 E-Economy Paradigm......Page 293
3 Virtual Networks Support for VE in the CESICED Platform......Page 295
3.1 Virtual Teams......Page 298
4 The CESICED Platform......Page 299
5 Collaboration and Communication in the CESICED Platform......Page 300
5.2 Knowledge Management in the CESICED Platform......Page 302
References......Page 305
1 Introduction......Page 307
2 PSS Principle......Page 308
2.1 Typology of PSS......Page 309
3 A Representation for a PSS: The Agent-Based Model......Page 310
3.2 Application of ABM on “Call a Bike”......Page 311
4 Modeling of PSS during the Design of the Product......Page 313
4.1 Description of Functional Analysis......Page 314
4.2 Application of the Functional Analysis......Page 315
References......Page 320
1 Introduction......Page 322
2 Context......Page 323
3 The Research Methodology......Page 324
4 Some Features of Knowledge Intensive Dynamic Business Processes......Page 325
5 The Current Knowledge Management Practices Implemented in Business Process Management......Page 327
7 Process Information and Functionality Analysis (PIFA) – A Process Analyzing Methodology for Knowledge Intensive Business Processes......Page 329
8 Solution’s Principle to Improve the Knowledge Sharing and the Feedback Loops......Page 332
9 Knowledge Sharing and Process Management for Experiment Processes......Page 333
References......Page 335
7. Process Planning......Page 337
1 Introduction......Page 338
2 HSM Technical Constrains......Page 339
2.1.1 Tangential Discontinuities......Page 340
2.1.2 Curvature Discontinuities......Page 341
3 Performance Viewer......Page 342
3.2.1 Tangential Discontinuity Crossing Model (Model 1)......Page 343
3.2.2 Curvature Discontinuity Crossing Model (Model 2)......Page 346
3.3 Tool Path Quality Display......Page 347
3.3.2 Discontinuity Crossing Display......Page 348
4 Conclusion......Page 349
References......Page 350
1 Introduction......Page 352
2 Tool Path Generation from Discrete Data......Page 354
3 Digitizing and Data Pre-Processing......Page 356
3.2 Normal Calculation......Page 357
4 Point Cloud Partitioning......Page 359
4.1 Admissible Set-ups......Page 360
4.2 Voxel Grouping......Page 361
5 Application......Page 362
References......Page 365
1 Introduction......Page 367
2 Problem Specification......Page 368
3 Manufacturing Plant Layout......Page 369
3.1 Identification of Representative Sets of Products......Page 370
3.2 Identification of Relevant Manufacturing Processes......Page 372
4 Conclusions and Further Work......Page 374
References......Page 376
1 Introduction......Page 378
2.1 Overview......Page 380
2.2.1 Principle of Set-up Generation......Page 381
2.2.2 Computation Results......Page 382
3 Preliminary Design of the User-Interface......Page 383
3.1.1 Scenario......Page 384
3.2 Mock-up of the Future User-Interface......Page 385
4.1 The Difficult Choice of the Number of Alternatives......Page 387
4.2 Discussion......Page 388
5 Conclusion......Page 389
References......Page 390
8. Tolerancing Methods......Page 391
Optimization of Gear Tolerances by Statistical Analysis and Genetic Algorithm......Page 392
1 Introduction......Page 393
2.1 GeometricalModel......Page 394
2.2 Geometrical Behaviour Simulation During the Global Meshing......Page 395
2.3 Statistical Tolerances Analysis......Page 397
2.4 Algorithm of Gear Tolerances Analysis by Monte Carlo Simulation......Page 398
2.5 Precision of the Statistical Tolerances Analysis......Page 399
3 Tolerances Synthesis – Optimization of Gear Tolerances......Page 400
3.2 Tolerance Cost Model......Page 402
3.3 Guo’s Crossover......Page 403
4 Conclusion......Page 404
References......Page 405
1 Introduction......Page 407
2 Actual Solutions......Page 408
3.1 Modal Analysis......Page 409
3.3 Modal Basis Projection......Page 410
4.2 Gap and Flush......Page 411
5.1 Good Practice......Page 413
5.2.1 Symmetrical Sections......Page 414
5.2.2.1 Gaps......Page 415
5.3 Shell Model......Page 416
6.2 Shape Analysis......Page 417
References......Page 419
Evaluation of Machining Dispersions for Turning Process......Page 421
2 Modelling of Dispersions......Page 422
2.2 ISO Tolerancing......Page 423
2.3.2 DOE Choice......Page 424
2.4.1 Evaluation of the Answers......Page 425
3.1 Responses Modelling......Page 426
3.2.2 Analysis of Dispersions Variations......Page 427
References......Page 429
9. Metal Cutting and High Speed Machining......Page 431
1 Introduction......Page 432
2.2.2 Measurements of Saw-Tooth Shapes......Page 434
2.2.3 Measurements on Machined Surface......Page 436
2.3 Result and Discussion......Page 437
3.1 Data and Methodology......Page 440
3.2 Numerical Results and Discussion......Page 444
Note......Page 447
References......Page 448
1 Introduction......Page 449
2.1 Plunge Milling Cutter......Page 450
2.2 Cutting Parameters......Page 451
3 Modelling of Plunge Milling Data......Page 453
4.2 Cutting Edge Trajectory......Page 454
4.3 Machining Strategy......Page 455
4.4 Power and Cutting Forces......Page 456
4.6 Machining Time......Page 457
4.6.1 Cutting Time......Page 458
5 Example......Page 459
References......Page 461
1.1 Problem Statement......Page 463
1.2 RelatedWork and Contribution......Page 464
2.1 Lamé’s Formulae......Page 465
2.3 Empirical Formulae......Page 466
2.4 Other Approaches......Page 467
3 Damping......Page 468
5 Statistical Design of Experiments......Page 469
6.1 Friction Experiments......Page 470
6.2 Torque, Damping and Repeatability Experiments......Page 472
7 Results and Discussion......Page 473
8 Conclusion......Page 475
References......Page 476
1 Introduction......Page 477
2 Trajectory into the Articular Space......Page 479
3.1 ProgrammingMethod......Page 481
3.2 Expression of Kinematic Constraints......Page 483
3.3 Generation of the Axis Kinematic Profiles......Page 484
4 Application......Page 485
5 Evaluation of Cutting Conditions......Page 488
Appendix: Formulation of the IKT......Page 489
References......Page 491
1 Introduction......Page 492
2 Modle Building......Page 494
3 Processor Description......Page 495
3.1 Experimental Characterization and Model Readjustment......Page 496
4.1 Spindle Dynamic Analysis......Page 498
4.3 Spindle Selection for a Milling Operation......Page 499
4.4 Optimization of Bearing Locations......Page 502
5 Conclusion......Page 503
References......Page 504
Identification of Cutting Relations in High Speed Milling......Page 506
2 Model Formulation of Forces in Oblique Cutting......Page 507
3 Identification of the Cutting Relation in Cylindrical Milling......Page 512
4.1 Experimental Achievement......Page 513
4.2 Results......Page 514
5 Conclussions and Perspectives......Page 516
References......Page 517
1 Introduction......Page 518
2 Limitations of HSM Process Design......Page 519
3 CAD Model Requirements......Page 520
4 Machining Strategies Adopted to HSM......Page 522
5 Programming the Machining of Forging Dies......Page 525
6 Conclusion......Page 527
References......Page 528
Author Index......Page 529
Subject Index......Page 531

✦ Subjects

Машиностроение и материалообработка;САПР в машиностроении;Научные статьи и сборники